Category: Updates

  • 14/09/25 – Palshoc Re-Wheeled

    14/09/25 – Palshoc Re-Wheeled

    Hello and welcome to two-weeks’ of news from the team at Quorn. The Palshoc Body has been united with its chassis; Edward is now up and running; we’ve visited the Foxfield Railway, and we continue to progress the tanks; although it’s still been a bit damp for paint. We’ve also been attending to the BEVs.

    The repairs to Edward continued with a new water pump, new thermostat, new fuel lift pump; the injection pump was re-sealed and the back half of the exhaust was re-made with a flexi-pipe and a new silencer/tailpipe. The exhaust manifold gasket was also replaced. After he was re-assembled, fluids were filled up and his casing bolted back on. Edward now running much sweeter ready to reliably supply the air we need for paint spraying.

    On Sunday 7 September, Nick and Charlie took a trip across to the Foxfield Railway to recover some kindly donated parts from a redundant Esso tank chassis. A brake change-over lever & associated pipework/rods, a tank drain valve, end pipes and brackets are all parts that are needed for the tanks that we are restoring.

    At Rothley on Monday 8 September we assisted the C&W team with the recovered Palshoc & chassis work. After some careful sanding of the van body we have revealed its identity, B855568.

    The chassis was lifted and its wheelsets replaced with a set acquired from Ruddington. The bearings and journals were examined, axleboxes cleaned, pads fitted and oiled-up.

    The Palshoc body was lifted into place on the chassis, positioned and levelled, then welded at each corner to allow the wagon to be shunted safely.

    Tank 3854 – the headstock frame box areas were cleaned out and sanding of the tank barrel has been progressed.

    Tank 3606 – A final sand of the tank barrel was completed; the recovered brake change over levers and rods were cleaned up and fitted.

    Tank 3621 – The change-over levers were freed off, oiled up and the lever bracket castings cleaned up.
    A final bit of sanding was carried out of the tank barrel.

    Due to the inclement weather the painting of the tanks has been postponed again, however we have acquired some new spraying equipment and this was prepared ready for when the weather provides as suitable opportunity.

    Two of the BEVs have recently been giving a few problems, George suddenly stopped powering and Kiki‘s resistor bank overheats very quickly. We made a start investigating the problems, firstly to get acquainted with how they are electrically connected we drew -up a schematic for both BEVs. Quite quickly we saw that they were not the same, after checking ZsaZsa we concluded that Kiki was not wired correctly, also the top panel of her resistor bank was somewhat corroded which may have contributed to the overheating.

    Checking of the cable continuity on George revealed that the power was not getting from the controller to the motor; further investigation removing the cable protection found a fractured power cable. This will be repaired and a new protective sheath fitted to the motor cable loom.

    The resistor bank from Kiki was removed and replaced with a spare we had. This will be wired up correctly in due course.

    With the mixed goods rake stabled in the yard, Dan took the opportunity to finally apply the dates and depot codes to the data panel on the Coal Hopper B425356. He first created a template which provided the outline once chalked to the wagon as the guide for signwriting.

    That concludes what has been a couple of weeks of very varied work; join us again soon when we hope to hope to get the opportunity to apply some paint to the tanks.

  • 31/08/25 – Still airless…

    31/08/25 – Still airless…

    Hello everyone and welcome to another update from Quorn. This weekend, although the Esso tanks are awaiting paint, we’ve been concentrating on a bit of maintenance and continuing to repair the poorly compressor.

    Nick and Charlie started off by tightening up an axlebox bolt on B780282. This was found to have rotated round and out of its slot, resulting in the box hanging open. this was checked and tightened up again.

    We’ve received some new air line fittings and sander backing pads so Charlie took the lead in fitting these where required. The air manifold got its full compliment of XF fittings back again, and the smaller diameter air hoses had their ends renewed.

    Ernie continued his assault on the splash plates on 3854, removing the two on the other side of the tank.

    Nick and James started the favourite job that comes with these tanks, cleaning, chipping and scraping out the end pockets. This job was continued by Nick and Oliver on Sunday, later join by Mark, Tom and Dan, getting the pockets to a stage that they can be tackled by the needleguns.

    Mark and Tom did the last bit of preparation on 3606, getting the last sections on the west side cleaned off.

    Charlie, Dan and I started to re-assemble the cooling system on the compressor, fitting a new water pump and fan belt. We filled up the coolant system to check for leaks, fitted the new air filter and then moved onto the fuel system. I then removed the fuel injection pump to start to re-seal it. Once I’d broken into the fuel system, I renewed the fuel filter and cleaned out the filter bowl.

    Nick, Charlie, Eireni and I went to the BBQ for GCR Staff and Volunteers at Ruddington, where we saw the O gauge Esso Tank fleet made by Rob which we were suitably impressed by!

    Thanks for reading! Join us again next week where we’ll hopefully have Edward up and running again to continue with the prep and paint work across the Esso Tanks.

  • 25/8/25 – Bare barrels, a poorly Edward and a finished TTB

    25/8/25 – Bare barrels, a poorly Edward and a finished TTB

    Hello all, and thanks for reading this week’s update from Quorn. This weekend, its been a case of getting 1919 ready for release to traffic and pushing on with the Esso (3606, 3621 and 3854) tanks to get them ready for paint.

    3621 and 3606 got a last bit of sanding and preparation to remove what has been revealed through the coat of primer. A bit of make do and mend came into play with the sanding disc not sticking to the backing pads. We’ll have to get some more on order!

    We took the opportunity with many hands to remove 1919 from the dock and collected together the three Esso tanks on the dock road, after which I removed the OLE warning flashes from all three.

    A quick before and after with 1802 and 1919

    1919 sat on the middle road where Dave touched in some of the black paint and prepared the logos for a coat of varnish. Ernie and Harry replaced the hand rail into the coach after several of the team had received splinters from the last one.

    Dave sign wrote the OLE flashes onto 1919, and then applied a coat of varnish over the Shell and BP logos to ensure their longevity. The sanding continued, though the compressor seemed to be struggling and nearly stalling. The fuel pump has developed a serious leak, so it is time for some long overdue TLC for Edward.

    I concentrated on welding the blanks to 3606 to cover over where pipes had been installed for its static use. Nick and Ernie looked at removing a tray that had been installed to 3854 and Ernie tidied up the weld remnants.

    Dave and I undertook the final inspection of 1919, checking it before output and completing our form ready to hand over to Jamie. I checked the flange gauge against the calibration specification, and found it to be spot on. With help from Tom and Dan, we undertook a test of both the air braking system and the vacuum through pipe. The through pipe was satisfactory, however the air brake system appear to not be working which requires further investigation.

    The team undertook another shunt to release both 3606 and 3854 to turn them on the turntable. This allows us easy access to both vacuum cylinders, the former to refit and the later to remove and overhaul.

    Edward was stripped and drained down, with some other issues found including a failed water pump bearing and the silencer no longer being connected to the exhaust. Charlie and Dan gave everything a few coats of heavy duty degreaser and washed it off, making it a lot easier to trace any further leaks.

    With 3606 been turned, Nick decided to refit the overhauled vacuum cylinder with assistance from Oliver and James.

    Mark, Tom and James concentrated on the last bits of old paint and tar on 3606, which is now ready for primer.

    Edward has become top priority now as we need him for compressed air, but we’ll keep moving with the tanks and get them painted. Come sand see how we get on next week. Thanks again for reading!

  • 17/08/25 – Railways at Work 2025

    17/08/25 – Railways at Work 2025

    Hi all, welcome to a Railways at Work weekend update. Whilst some of the team supported the event, the rest continued with work on two of the tank wagons; and at Rothley the C&W department team have progressed repairs to the Lowfit and also the Steel High.

    At Rothley the repair work on the wagon end sections of Steel High B724570 was well advanced. Thanks again to Jamie, Pat, Kyle, Rob, Noah and Steve.

    Also the C&W team had welded new metal into the dragbox of the Lowfit B452718, (thanks to Pat for the photos)

    On Friday preparations for the Railways at Work weekend involved getting the barrels and Brute Trolleys out of the van train at Quorn.

    Over the weekend Mark, Tom, Ernie and Oliver continued to progress cleaning down and applying red-oxide primer to tank 3621.

    Oliver had a birthday celebration; and of course there was cake involved….

    Tank 3606 also received attention with some primer and undercoat applied to underframe areas.

    The Railways at work is always an enjoyable weekend; here’s a selection of our pics.

    and the Railways at Work team.

    Thanks for reading, join us again next week, all the best, Dave

  • 10/08/25 – Large Logos, Lugs and a little bit of welding

    10/08/25 – Large Logos, Lugs and a little bit of welding

    Hello everyone, and welcome to another update from Quorn. Now that I’ve come back from the frivolities of my wedding and from staffing HydroFLEX at the Greatest Gathering, I’ll give you a run down of what has happened for us this week.

    At Rothley, good progress had been made by the C&W team on both the Lowfit with its previously poorly dragbox and the shock absorbing High Goods with its rotten corrugated end being replaced for some spare good material. Additionally, the Lowfit chassis has received more black paint and the chassis for the Palshocvan body had been needle gunned and primed, getting it ready for the body to go on. Thanks to Jamie, Pat, Kyle, Rob, Noah and Steve, we’re looking forward to having these back and getting them in traffic.

    The week prior, the tank train had applicable vehicles receive a bearing exam and all vehicles had their brake rigging oiled.

    On to this weekend then, and after my time away its nice to see the amount of progress that has been made. Before the trains started running, Charlie (with Nick as lookout) mowed the grass between Road 1 in the South Yard and the running line.

    Dave got started on the east side Shell logo, getting it chalked up and completed in the morning.

    Ernie and I got the Esso plate jig out and welded the plate brackets back on to 3621. We started on the west side, and the jig made the work really easy, though the height from the ground did add a complication. I modified the jig to allow a bit of access to the bottom ring from the top which made the east side lugs even easier. the west have been fulled welded, and then received a dose of wire brushing by Nick and painted with a coat of primer by James. I ran out of 3.2mm electrodes before finishing the west side, but we can catch that at a later date.

    Dave got the west side Shell logo on 1919 and touch up the green on the BP logo. This is among the last jobs on this tank, though we will be varnishing each of the logos on this tank. That leaves us to complete our paperwork before handing it over to Jamie for its acceptance FTR. I measured the flange height and thicknesses, which were showing a nearly brand new P5 profile. Dave applied a wheel 1 arrow to the tank to assist us in future inspections.

    3621 had its lid securing turnbuckles freed off and oiled courtesy of Charlie and Ernie, plus an extra pipe stub in the filler neck was removed and blanked and Nick got the scaffolding down to 3606 to scrape the the tar residue from around the filler neck and around the top of the barrel. This needs a bit more scraping and a bit of degreaser before we can paint it. I went round 3606 with the big ratchet to make sure that all the side support bolts were tight. I’ll be adding a blob of weld to each exterior bolt to ensure that they don’t come undone.

    Ernie used an angle grinder to clean up the support remnants on 3606. Nick, Charlie and James took the washer tin over to 3854 to put new washers in the brake system where they were missing.

    Lastly, Charlie and James gave the BEVs a clean and a charge before Railway at Work next weekend. Do come down to the railway next weekend to experience the sights, sounds and atmosphere of a by-gone era, showing how goods and passengers were moved around the network. We’ll be there helping to tell the story. Join us then!

  • 03/08/25 -Then there were Six !

    03/08/25 -Then there were Six !

    Hello and welcome to another bumper update from the team at Quorn. We have a new arrival, 22T capacity Esso petroleum tank 3854, built by the Cambrian Wagon & Engineering Company in 1958. The tank arrived on the 22 July from Llangollen, whilst Grampus wagon DB985884 departed on the same day being transferred up to the GCR(N) at Ruddington on loan.

    Tank 3854 joins the others of this design we have in the fleet, with six of this type now at the GCR. The plan is to restore this along with 3606 and 3621 to match the three already completed 3436, 3711 and 3777.

    On the 24 July our friends at Lauda Fabrications made a start welding the tank barrel of 3606 onto the underframe, the north end seams on both sides were completed.

    Lauda Fabrications also brought along the the supports that they had fabricated up for us using the drawings that Ross had produced. Ernie set to work trial fitting these around the wagon to sort out which of the 4 supports fitted best in which location. The mounting holes were then marked up ready for Lauda to drill out.

    The 26th July was a busy day with a few tasks on the new tank 3854, including replacing a missing handbrake pin, fitting lamp irons, grinding off the odd tubes that had been welded to the side of the ladders, and giving the tank barrel and underframe a good pressure wash.

    The painted up 3d printed Owners plates were fitted to tank 1919.

    Work on tank 3621 continued with barrel, scraping, sanding and red oxide primer application where necessary on any areas of bare metal.

    Some progress was made with the tank side logos and commuted charge signage on tank 1919.

    The south end tank mounting was welded up on the 28th July and the drilled out supports returned from Lauda ready for painting and fitting. The step ladder mounting brackets that Ernie had made up were also welded into place.

    Dan painted the air brake valves and pipe connectors on tank 1919; and also applied some gloss Bauxite to the planks on Brake Van B954268 that had been previously undercoated.

    In the week after his wedding Ross was busy back at work looking after the Hydroflex train at the Greatest Gathering weekend in Derby.

    The fabricated tank supports were primed and undercoated before having some black gloss applied to the undersides on the 2 August.

    The ladder mounting brackets and barrel welds on tank 3606 were cleaned up and red oxide primer applied, and the tank barrel support pads got some black gloss.

    Further work was done on the tank barrel logos on 1919 including the green on the BP logo on the east side getting a second coat, and the commuted charge signage completed.

    Suitable bolts were chosen and the tank supports on 3606 were trial fitted one by one, ensuring alignment and packing where necessary to give even contact in each case with the tank barrel.

    Once all were aligned then they were bolted down securely.

    Sunday 3rd August I continued with the west side BP logo on tank 1919.

    Some more sanding and cleaning up on tank 3621 was progressed.

    Ernie ground off two extra pipes that had been welded to tank 3606, then cut out two blanking plates that will be welded to cover the resultant holes.

    I marked out and applied the running number to the north end of tank 1919.

    An inspection of the van train that was stabled in the Down siding at Quorn revealed a damaged roof felt letting in water on the Southern Brake Van S56010. A new piece of felt was cut, sealant applied and stapled in position across the affected area of the roof. This should keep it water tight until a full roof covering replacement can be affected.

    That about wraps up over 2-weeks work for the team, I’ll leave you with pics of the four tank wagons, all progressed a little bit further.

    Cheers of now, Dave

  • CONGRATULATIONS Ross & Eireni !

    CONGRATULATIONS Ross & Eireni !

    This weekend we have been helping Ross & Eireni celebrating their Wedding at the Museum of Making in Derby.

    CONGRATULATIONS to you both !

    We’ll cover the work at Quorn and an announcement in the next update; but in the meantime we’ll leave Ross and Eireni to continue their celebrations.

    See you soon !

  • 20/07/25 – Making the most of the wet weather

    20/07/25 – Making the most of the wet weather

    Hello everyone and welcome to another update from Quorn. We’re eager to get 1919 finished, but this weekend the wet weather has diverted us to other things.

    Dave popped in on Friday to get some more paint on 1919, concentrating on the yellow aspects, so the yellow Private Owner symbols and the BP on the east side of the barrel. He also got some red out and put a first coat on the air brake pipe cocks and pipe ends.

    With the weather being as it was, we opted to do inside jobs. Dave started off picking out the letter on the Shell-Mex Ltd plates he’s 3D printed for 1919.

    We’d recently picked up a few tyre profile gauges, which were well coat in surface rust and dirt, so Ernie very gently cleaned that up and applied a coat of oil to prevent them rusting again.

    Once there was a gap in the weather, Ernie got the grinder out to prepare the ladder brackets he’d made and slotted during the week. These have now been chamfered ready to weld to the chassis.

    Dave and I went into the Test Car and starting sorting though the test area, and removing some of the less period appropriate signage. This led to the scouring pads coming out and some of the more tired wood work got scraped and scuffed, and whatever fittings that could be removed where.

    Ernie cleaned a few more gauges, and also checked through the oil cans, throwing away those that don’t work and filling up those that do.

    I went into the Test Car and applied varnish to the slip end paneling, the desk drawers and to the toilet door and door frame which looked a whole lot better for a coat of varnish.

    Nick put up more shelving up in the fish van, which has made the fish van much tidier and will allow us to sort out some of the our collected stuff into more suitable locations.

    Using one of the new gauges, I measured the flange height and thicknesses on the two Esso tanks, plus two spares sat by the tool van.

    Thanks for reading this week’s update. Next week there won’t be an update, so join us again in two weeks to find out what we’ve been up to.

  • 13/07/2025 – Bumper Summer Update

    13/07/2025 – Bumper Summer Update

    Welcome to two-weeks worth of summer news from the team at Quorn. We have carried out axlebox maintenance on much of the fleet, supported the Rail200 event and continued to progress the tank wagon restorations.

    All wagons in the mixed goods rake and some in the van train were given their annual axlebox maintenance which involves checking for water ingress and removing any signs of water or emulsified oil, journal inspection, pad condition check, cleaning the pads, re-oiling the pads and topping up the reservoir with fresh oil. The axleboxes are then re-assembled with new split pins as necessary.

    Tom, Oliver, Dan, Harry and Charlie all learning the process from Nick and doing much of the work on 35 wagons.

    One of the spare corrugated wagon end sections was removed from it’s storage in B721587 and transported to Rothley where it will be used to affect repairs on the badly corroded end of Shock High Wagon B724570.

    The brake gear on Brake Van B954268 was oiled up.

    The bubbling paintwork on a few planks on the west side of Brake Van B954268 was sanded by Mark, Tom, Oliver & Dan, and the affected planks treated with undercoat.

    I continued with the lettering on the west side of tank 1919.

    Then applied the operational speed rating stars. The two stars for wagons, authorised to run at higher speeds, i.e. above 35 miles/h, but not allowed to run in passenger trains.

    Charlie helped fit the wagon information display boards to the mixed good rake in Quorn Yard for the Rail200 weekend.

    We also welcomed visitors including some good friends into the Test Car during the weekend.

    During the week, some more axleboxes in the van train were attended to by Nick, Tom and Oliver.

    Onto to Saturday where Nick Charlie and Daniel finished off the axle boxes on the van train while trying to stay in the shade

    Dave and I continued the push on with the sign writing on 1919, with Dave getting a good start on marking out in the cooler temperatures. I made a start with the fast traffic stars.

    Ernie carried on with preparing the ladder brackets on 3606, ready for them to be welded back together in preparation for two new ladders.

    Both Charlie and Ernie finished the day applying undercoat to the storage container on the dock.

    Dave and I started off Sunday by marking out the logo squares on the barrel on the West side of the tank, starting by measuring heights and central positions, then getting the template onto the wagon to trace its outline before applying masking tape.

    This was followed by a quick scuff, readying the square for undercoating by Ernie.

    While Ernie did this, Dave and I finished off the signwriting on the East side, with Dave finishing of the ‘repairs’ panel, and me the solebar lettering.

    Ernie carried on with the white undercoat, undercoating the lamp brackets. Followed up with a dose of gloss black on the drawhooks, air pipe stowage brackets and steps.

    I made a start on one of the end numbers, choosing the nice easy flat plate!

    Dave painted all four logo squares in their respective colours; two white and two yellow. He also took the time to wipe off the chalk outline from the text with a damp cloth.

    Nick used the gloss black to paint the discharge pipework and the replica Shell-Mex owner’s plates, ready to go on the wagon. The plates were drilled prior to being painted with the black paint.

    Dave picked out the east side cast plates while Ernie floated around with the white gloss paint, painting the now dry lamp brackets, the foot valve levers and vacuum swan-necks.

    Nick repaired an axlebox pad where the spring had failed, utilising a spring found on a life expired pad. This will re-enter stock after a bit of a soak.

    That wraps up this update, thank you for reading. Next week will be more work on 1919, which is tantalisingly close to be completed, with one barrel number still to do plus the large Shell and BP logos. Join us then, in the hopefully cooler weather!

  • 29/06/2025 – Original Identity

    29/06/2025 – Original Identity

    Hello and welcome to this weeks update from Quorn as tank 1919 gets its original 1966 as-built identity back.

    The top coat of gloss had applied really well last week, therefore we were able to make a start with the lettering on 1919. Over the last few weeks the templates have been prepared and printed. These were carefully cut to size and assembled as necessary.

    Working on the west side of 1919. the positions of the templates for the tank barrel and solebar lettering were marked onto the wagon, then templates chalked and attached in place.

    The chalk was transferred to the wagon by tracing the lettering.

    I then set to work painting the lettering, starting with the running number; thereby giving the wagon back its original 1966 identity of 1919.

    Whilst I was busy with the signwriting, Ross and Nick removed one of the ladders from tank 3621 that will be used as a template to produce the two new ladders required for tank 3606.

    Ernie cleaned up the ladder mounting brackets on 3606 in readiness for fitting the new ladders.

    A stuck buffer on the Iron Ore Hopper wagon B439708 was attended to.

    Mark, Tom, Oliver , Charlie, Dan and Daniel oiled and tested the operating wheels and brakes on the Dogfish and Herring engineers wagons.

    After a short break out of the sunshine, they continued, oiling and testing the handbrakes on the mixed freight and van train.

    I continued with the tank side lettering, using our gazebo for a bit of shelter from the sun.

    Whilst Dan applied some white undercoat to the axlebox covers.

    The solebar lettering for Wheelbase, Load and Tare weights were next.

    On the east side of the wagon Dan, Ernie and myself marked out the positions for the two Shell/BP logos. The templates were positioned and the outlines chalked onto the wagon, then tape applied to the outline.

    The logo areas were keyed with a scotch bright pad then undercoat applied; light grey to the left hand box and white to the right one.

    The axlebox covers were given a coat of yellow by Ernie whilst I picked out the west side builders plate and foot valve instruction plate.

    Thanks for reading, join us again next week for the GCRs Rail200 event where we’ll have the Test Car open to visitors on the Saturday 5th July.

    All the best, Dave