Category: Updates

  • Not so Rotten Sides

    Keeping up the momentum from last weekend, Matt continued with undercoating on the Bogie Bolster D B928135 during the week, completing most of the inner frame structure.

    The weekend saw most of the team progressing both the Bogie Bolster and Vanfit B780282.

    Saturday started with some template preparation in readiness for signwriting once the frame painting of the Bolster, and the fitting of the new side panels to the Vanfit are completed.

    I then joined Richard to continue with scraping, cleaning up and vacuuming the remaining inner frame at the south end of the Bogie Bolster. The flooring hasn’t been removed from the end section as it had previously been attended to and the replacement planks bolted in place.

    Primer was then applied.

    Our attention then turned to the Vanfit B780282 for which two replacement side panels had been cut, primed, undercoated and painted a couple of weeks ago. About half the bolts holding the two side panels came out quite easily, whilst the remainder required seeing to with a grinder and/or a hammer & chisel.

    By the end of the afternoon we had extracted all the bolts ready for the side panels to be removed.

    On Sunday I removed the chalkboard and door holdback catch. The chalkboard was almost as rotten as the panel it was attached to. A new board was therefore required, so an offcut of ply was cut to size, sanded and primed.

    Matt & Nick then helped final removal of the rotten panels before scraping, cleaning and vacuuming out the frame edges.

    A metal primer was then applied to the inner surfaces of the frame.

    Once the primer had dried, the panels were offered up to the frames, unfortunately a small amount needed to be trimmed off the top each panel to give a snug fit. Sealant was then applied around the edges of the frame before carefully sliding each panel in-turn into place, starting with the panel nearest the door.

    Holes for the bolts were then drilled through the ply, bolts fitted and nuts tightened ensuring an even level of tightness around the panels.

    The final jobs of the day were to re-fit the door hold back catch and trim any excess sealant from around the panel edges.

    Thanks for reading, tune in next week when we will hopefully have the weather to progress the paintwork on the Bogie Bolster.

    All the best, Dave

  • 27/03/22 – The Sun shines, so the paint flows

    So after the excitement of last weekend, and with glorious sunshine, during the week the opportunity was taken to progress an item of rolling stock that has been waiting for better weather. I am of course referring to the Bogie Bolster.

    Wednesday I popped in and after a quick sweep down, I started with the Metal Primer.

    First applying it to the bolsters

    Then on to the West and South end

    Thursday and joined by Richard we continued what I started the day previous
    Richard applying undercoat to the East and North Sides

    I did exactly the same as I did Wednesday but applied undercoat to the Bolsters and the West and South sides.

    Richard also following the primer with undercoat.

    This completed the midweek work with the above frame areas now all in undercoat ready for gloss

    To Saturday with Nick, Richard, and I on-site, along with some gloss. The same procedure as the rest of the week, Bolsters for me and body side for Richard.

    Nick also started lifting planks to begin looking at and tidying the frame tops.

    The lower half of the bolster stanchions were also primed, undercoated, and glossed.

    On to Sunday. Nick, Ross, Richard, and I are on site. First job continuation of the floor removal.

    Nick and Ross scraped and vacuumed the frame top.

    Richard followed with primer.

    I also followed with primer although started on the upper stanchions first.

    Following up the primer, a layer of undercoat.

    Unfortunately, despite the clocks moving forward by an hour we ran out of light. All the upper frame structure primed and 2/3rd in undercoat.

    That concludes this update and as always we shall bring you more next week.

  • Exciting Weekend

    Well what a weekend! Sunshine, Scarabs, sacks, parcels, barrels, goods trains, shunting, tractors, a crane, painted panels, a new arrival, and on top of that an awards ceremony.

    Friday saw Richard and myself at Quorn helping with preparations for the Railways at Work Gala weekend ahead. Visiting Scarabs, James’s ETB438E and Chris’s WLD720 arrived, and Madge was woken up. We collected the trailers and positioned them in the yard. We also tidied up the parcels storage van in readiness for some unloading demonstrations.

    Barry also arrived with his very smart Austin Van.

    RAILWAYS at WORK 2022

    Saturday, and with the whole team on-site, the pick-up goods made an early departure from the yard behind Standard tank 80080, leaving us time to get the Scarab’s started and some parcels loaded onto the trailers.

    Whilst myself, Ross and Jake donned our period working dress, Nick and Richard progressed applying some Bauxite top-coat paint to the next batch of van side repair panels.

    It was great to see so many visitors at this Railways at Work weekend, many of whom were very interested and keen to talk about the vehicles & how goods were transported in the past. It all seemed to pass very quickly, probably because we were all kept busy in the glorious sunshine loading and unloading parcels from the pick-up goods, the vans and the road vehicles.

    The police helped keeping road vehicle movements running smoothly, and made sure the local trainspotter was kept in order.

    In between the shunt movements Jamie and Pat provided demonstrations of wagon loading and unloading using the railway’s 15T Crane DRA81549, Single Bolster wagon B916549 and Jamie’s tractor.

    Apart from one minor repair required to one of the side doors of shock wagon B724570, all went really well and everyone enjoyed taking part in what was a fabulous weekend.

    As proceedings drew to a close on Sunday and the pick-up goods was returned to Quorn by D123; it was great to get the whole Railways at Work team together at Quorn & Woodhouse for a ‘team’ pic.

    Alongside the Railways At Work Gala, this was also the weekend of the Heritage Railway Association Awards. We were nominated and shortlisted for the Morgan Award for Preservation, for our 17 vehicle long Van Train.

    Members of the Quorn Wagon & Wagon team went along on Saturday evening to the Burlington Hotel in Birmingham to find out if we had won in our category.

    We are pleased to say we did indeed win, which marks a second Morgan Award win for us!

    We’ve also had a new arrival to the road vehicle fleet this weekend, Matt showing off his F reg Ford Escort van F572NNO; stay tuned to future updates to see what we have in store for this period van.

    All the best, Dave

  • 13/03/22 – More side sheets

    Hello everyone! After the excitemnt of fitting the new doors to B763305 last week, we’ve started looking at the other vans to see which of those need new sheets. B777171 and B780282 have both been selected to have two panels each to be changed, both panels also being adjacent to each other.

    Dave kicked off by continuing the signwriting on B854782, it being the only van that didn’t get signwritten last week. There is quite a lot on this van, with us having gone with the Later style BR-era livery when this vehiicle was painted.

    Nick and I, assited by Eireni, checked the measurements for the panels we are about to change. Over the years we’ve got quite a few measurments jotted down for the van body panels, but like the age old expression goes measure twice, cut once! B784409 has also been selected to have another side sheet changed, but for this we had to dismantle it’s internal racking. This will initially be stored, but then redeployed.

    With four sheets of ply retrieved from storage, we set to work cutting them to suit the aperture. Once cut, Dave sanded the sheets then Nick and I treated them to a coat of wood primer, coating the front faces and the edges.

    I, unfortuantely, couldn’t be onsite Sunday but Nick continued on the side sheets by painting them into undercoat. Nick also straighten out some of the racking dismantled yesterday. Dave washed and polished Madge, ready for Railways at Work. Matt was also onsite and sorted some of the prop items for the gala. Nick and Dave also removed a piece of the Plate that was dangling off. This will be re-attached when we get round to doing this wagon.

    Next weekend is our Railways at Work gala, come and see us and the railway come to life with a pick up goods and a Mixed freight. We’ll be re-enacting and Madge will be on static display.

  • Sides, Sacks and Doors

    Welcome to another update from the team at Quorn; this week we continue with the work on the van train, enjoy the Quorn Swapmeet, and fill some more sacks ready for the Railways at Work Gala.

    Saturday saw Nick, Ross and myself on site in the morning; although cold it was bright and dry so we gathered tools and equipment making our way down the yard.

    Whilst I progressed with the signwriting on the replaced side panel of  B779978, Nick and Ross continued where they had left off last week and completed the fitting of the new side panel on Vanwide  B784409. Sealant being applied between the panel faces and the steelwork of the wagon before bolting it into place.

    Once B784409s new panel was in place, I marked out and applied the black for the data panel in readiness for signwriting tomorrow.

    Matt joined us in the afternoon, bringing with him some newly acquired sacks, which we promptly set about filling with old clothing, underlay and cardboard.

    These will greatly increase our collection of sacks that will be used in re-enactment events and goods loading demonstrations at future galas.

    Make a note in your diaries for the upcoming ‘Railways at Work’ Gala, 19-20 March 2022, more details here:- Railways at Work 2022

    Our attention then turned to B763305 for which we had made new doors a few weeks ago. With the scaffolding in place we set about removing the old hinge nuts and bolts, most of which put up quite a fight to being removed, therefore needing some extra persuasion from the grinder.

    We left a couple of bolts in place on each door to hold them until tomorrow when we’d have time to complete the removal and replacement.

    Sunday morning felt quite a bit warmer; we started the day browsing the Quorn Swapmeet that had set-up in the yard early.

    As the sun came out Nick, Ross and Richard got started on the removal of the doors from B763305.

    I continued with the signwriting on the new side panel of B784409, fitting the pre-prepared template, and chalking up ready for signwriting.

    Once complete I joined Nick, Ross, Jake and Richard progressing the fitting of the new doors on B763305. After a trial and checking the locking bar position some routing was required to inset the P-brackets so the doors would catch and lock into place smoothly.

    After reconfirming the door-fit, holes were drilled and the hinges were bolted into place.

    The P-brackets for the locking bar and lock plates were then primed and fitted onto the doors.

    Nick also attended to trimming and neatening up the sealant around the edges of the newly fitted panels.

    With the side panels on B779978 and B784409 complete, and the new doors fitted to B763305, we look forward to next weekend preparing for the another batch of van train work; the new side panel on B854782 still needs signwriting, and B777171 needs some side panel attention; so until next week, thanks for reading & all the best.

  • 27/02/22 – Re-side the Vanwide

    Good evening all, and welcome to another update from Quorn. This week, being as the weather has been quite good we’ve go on an replaced some of the side sheets on some of the vans in the Van train. If you’ve been following our progress we cut, prepped and painted some plywood sheets some weeks ago for B779978, B850498, B784409 and B854782, all of which we deemed to be the most in need of replacement. Eddie has also spent the weekend continuing the prep on the internal surfaces of the Bogie Bolster which is really comming together, and I’m looking forward to painting.

    Nick and I made a start on B854782 where we whipped out the side sheet with relative ease, the impact gun again make its usefulness apparent. In not too much time, we had the sheet out and Nick was scraping the frame of the old sealant and any other contamination. By this point Richard had arrived, and assisted me in drilling and attaching the new side sheet to the van.

    Moving onto B779978, well in our stride. Again the side sheet was removed and the new one fitted. Both of these now needs signwriting to replace any markings lost.

    We ended Saturday by undoing most of the bolts on the GW-designed Shock Van, and Sunday was more of the same. Having now done it, its probably the easiest van to have replaced a side sheet on. All the bolts undid with just the impact gun, no need to grind or split nuts and only bolts up the sides of the sheet.

    Richard and I then made a start on the ex-VEA. We’ve not replaced a side sheet on one of those before, so it was a bit of a learning curve. In this case, the impact gun didn’t help, the coach bolts ended up spinning in the wood. Out came the grinder to slit the nuts and then the hammer to push the bolts through. Some of the bolts were hidden behind the top door runner and took a bit more work to remove.

    By the end of the day, we had the new panel sat in the hole, and fastened to the van by 2 of the bolts behind the top runner. Next weekend, we’ll start with un bolting that, applying sealant and then bolting the panel in fully. After that we might be moving on to fitting some doors, exciting stuff! Thanks for reading, and see you next week!

  • Pickup after the storm

    Hi all, welcome to this week’s update. Just a quick reminder, if you haven’t seen a copy yet of the March issue of Trackside Magazine, it’s well worth a read, we’re featured in a fantastic six page spread.

    The blustery weekend started early for us, with Nick receiving a call on Friday advising that our temporary workshop at Quorn was affected by storm Eunice; a quick inspection in the afternoon revealed no serious damage, just a ridge plate piece that was flapping in the wind and thankfully nothing had become detached.

    Saturday therefore started with Nick and myself making necessary repairs to the workshop roof, firstly erecting our scaffolding tower, then manufacturing and fitting a repair cap plate and adding a few extra rivets to ensure the end of the ridge piece can’t flap in the wind again.

    Just as we were finishing the roof repairs the heavy rain set-in again, so our plans to start fitting the prepared van side sheets had to be postponed, we retreated to the mess coach with a cuppa to decide what to do next.

    Thankfully the rain eased and after an early lunch with Matts’ help we made a start replacing the load bed floor of the old GCR pickup truck, the ownership of which has recently transferred to our group. The floor was decidedly rotten, not really surprising as it has been languishing out of use at Rothley for over two years.

    After the floor had been removed and the framework channels cleaned out we measured up, cut and fitted some second-hand but solid ply floor sheets from our stock.

    With the load bed repaired this truck will be extremely useful for us for moving things around and providing a large and stable working platform.

    Matt has been asked whether he could help with some information and images about Collico containers for an upcoming article for the Great Western Trust; therefore his collection was suitably posed in the yard in between the showers.

    Unusually we have to wrap-up the update early this weekend as we all have other priorities on Sunday.

    Look forward to cracking on with the van side and door fitting soon, weather permitting; so until next week, all the best.

  • 13/02/22 -Panels to change.

    Hello, and welcome to another update from us. We’ve got some admin to sort before we get into the meat of the update. Firstly, we’ve found out the we’ve been shortlisted for this year’s Heritage Railway Association Awards. We put in for the Morgan Award for Preservation for the completed 17 vehicle van train. Our friends over at Quorn Transport Films have also been shortlisted in the External Communications catergory. We wish them and all others that have been shortlisted good luck, and look forward to seeing you on the night.

    You may have seen us in the latest issue of Trackside Magazine, we’re featured in a fantastic six page spread, resulting from a visit earlier in the year. If you haven’t already, pick up the latest issue from all good newagents.

    Right on to business, this week we’ve contiued painting the replacement doors and side sheets. Last week we got them all cut and primed, so this week was the turn of undercoat and top coat. On Saturday, Nick and Richard took care of undercoating the edges and I covered the fronts. The shed really helped here, keeping the sheets and us nice and dry while we were applying the paint.

    Once we’d got those painted, we cleaned out the brushes and put the paitn way, and picked up some odd jobs. I looked at the air system on the Test Car to fix a leak that had become apparent on the filter/oiler. Matt did some work on the generator room door where the frame had become dettached from the wallk of the coach. Nick and Richard continued the tidy up in the Tool Van, resuting in a much improved Woodworking drawer.

    Sunday saw Nick and I apply the bauxite top coat to both doors and side sheets, and then continued the odd jobs. I sorted out the workbench in the Yellow Coach, attaching the magnifying light to the bench kindly donated by Richard. Nick continued the tidy up in the tool van. I fired up the Test Car’s generator and tested the air system tweaks I’d done for leaks. There is one small one to sort out, but nothing major.

    That’s it from us for another week, Dave will be back again next week to tell what we’ve been up to, join us then!

  • Company Vehicles Only

    Hi all, welcome to this week’s update from Quorn. After completing the cladding on the temporary workshop building last week, we were keen to make use of the under-cover working area and get back to progressing some wagon work. With most of the team on-site the building was adorned with a period sign that Matt had sourced, it’s now officially for ‘British Railways – Company Vehicles Only’

    Before we started Nick and myself inspected the van train to take note of exactly which side panels and doors need attention. Most of the work is needed is on the weather beaten west side of the vans, and although most can dealt with by sanding and repainting, the worst ones will need panel or door replacements. Armed with the list, we decided that priority one had to be the replacement of the west side doors on 1952 Vanfit B763305 which are decidedly rotten especially around the lower hinges.

    We prepared the inside the new workshop by rigging up some temporary lighting and moving in two steel flatbed trolleys that provide an ideal workbench to make the new doors on; previously acquired sheets of ply were then fetched ready to start marking out and cutting.

    Whilst marking out the first door sheet we found that the ply had started to delaminate along a short section of one edge. Not wanting to waste precious plywood, we set about gluing and clamping the affected edge which was then put aside to dry overnight.

    The second sheet was ok so this was marked out and cut to size, the offcuts being used for internal framing and hinge supports. The edges were all sanded, clamped together and the first door was assembled.

    With most of the team here we took the opportunity to get our heads together (over a cuppa of course) and collate some thoughts to feed into the planning for the Railways at Work gala which will take place 19 – 20 March this year.

    https://www.gcrailway.co.uk/Railways-At-Work-Gala/

    Sunday saw Ross, Nick, Richard and myself continuing with the timberwork for the van repairs, and despite the very blustery, wet weather we were able to progress well inside our workshop. The ply sheet edge repair we had glued on Saturday was unclamped and thankfully dried very well, so this was tidied up with a quick sand.

    The second door for B763305 was marked out, cut, and assembled, including internal diagonal braces required for these doors.

    The original doors on this early BR Vanfit B763305 were planked rather than ply sheets of the later vans, therefore in order to retain the correct external appearance, we routed the outer face of the ply doors to represent the planking with a V cutter.

    With the timberwork on the doors for B763305 finished we turned our attention to preparing new side panels for B779978, B784409, B850498 and B854782, all of which need one of their eight panels replacing.

    Each van was inspected and the panel sizes measured, then four more sheets were brought into the workshop and in-turn marked out, cut to size & sanded.

    After a quick tidy-up, and putting up some extra lighting, the outer faces of the two doors and six prepared panels were painted with wood primer.

    We look forward to next weekend and progressing with undercoat and gloss paint on these panels, then planning the fitting; fingers crossed for some better weather for this.

    All the best, see you next time.

  • 30/01/22 – Galas, Gales and Green cladding

    Good evening and welcome to another update from Quorn. This weekend has been the railway’s Winter Gala, and a busy one it was too! Both the van train and the minerals have been out to play, along with several passenger trains. We’ve been holding off on undertaking work on the van train whilst they’ve been wanted at photo charters and galas throughout January, so we’ve been spending some time as you’ve seen wokring on other things.

    This weekend has seen most of the team finish building ‘the garage’, our temporary building. Last weekend we had most of the roof on and all of the north end and side cladding, so we picked up where we left off, by finishing the roof. The wind on Saturday didn’t help with this!

    The roof was finished, then Dave concentrated on getting the cladding for the eaves rivetted to the structure. Firstly on the North end, and then the South. Matt, meanwhile started Madge up, and we tried her through the shed door to see if she fits.

    We also shifted our wooden shed everso slighty, to turn it 90 degrees and to line it up with the back of the steel shed. After this we generally pottered around the shed until dark.

    With fewer of us on Sunday, we concentrated on sorting out the last few bits fo cladding, including cutting some steel to fill in where a few panels have been lost. Thomas and I rivetting the bottm of the west side panels, and then went round and rivetted where holes where. Nick cut the replacement panelsfor the south end in the eaves and above the personell door. Nick and Thomas rovetted the south end panelling to the structure.

    Eddie was also onsite, and carried on the prep work on the Bogie Bolster.

    Next weekend, we’ll be making a start on the bodywork repairs on the van train now that they are free of commitments until March. We’ll either be manufacturing doors, or starting to cut some bodyside sheets. Join us then and see where we get too!