Category: Updates

  • 29/12/19 – It’s Christmas

    29/12/19 – It’s Christmas

    So with the Christmas period upon us, it’s no excuse to hold back. Monday, Nick and I in attendance. Nick applied sealant to the Midland and Southern Brake vans this completes the Overhaul of the van trains brake system and we await a full brake test of the rake, later in this update.

    I began the final tasks on Container BD4303B filling holes with foam. and applying a layer of fiberglass to each. Nick applying heat to cure each once the resin was applied.

     
    To complete Monday’s activities I manufactured sand red oxided the missing fork protectors that sit under each of the side doors.

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    Tuesday or as most seem to know it as Christmas Eve. Nick and I again, continuing with Nicks Container. Filler applied to the fiberglassed areas.

    Nick applied heat to reduce the cure time and allowed me to sand the areas.

    Once sanded fiberglass primer was applied followed by undercoat again heat applied to assist the drying of the paint.

    Once the paint was sufficiently dried we riveted the fork protectors under the side doors and applied undercoat.

    Finally for Tuesday an unusual perspective from inside the container.20191224_124427.jpg

    Wednesday was of cause set aside for other duties with no one on-site. Back to normal on Thursday as we made up a few spare vacuum hoses in preparation for a brake test of the van train on Friday.  But the weather didn’t play ball so the rest of the day was spent Signwriting “Madge” the Scarab.  No images yet we are building the suspense.

    On to Friday and we begin at Rothley, assisting Jamie from the C&W staff welding up the south end of ADB977107

    Friday’s main task was the scheduled brake test of the van train. 15 Bauxite Vans, 1 Conflat, 1 Fish van, and 2 Brake vans. Our motive power was once again provided by the Heavy Tractor Group’s 37714. The test was a success, with 19.5 – 20 inHg shown on the 19th vehicle.

    Harry and Eddie were also in attendance and made an excellent job finishing the clean of the Yellow Coaches kitchen as well as the office.20191227_130306.jpg

    Saturday and the full gang in attendance,  first job with a favorable temperature was to apply the final topcoat of crimson to the previously repaired areas and folk protectors on BD4303B.

    Once we completed the container we did a few items on QW6128E namely painting the engine and wheel hubs. We then moved up the line to Rothley.

    My first job was to secure the table in the office. The previous image above it is just perched on the cabinet.  The cabinet was secured to the window frame and two locating blocks for the table.

    Dave’s attention was on the ceiling of the Guards compartment which had been damaged by water ingress. The remains of the old ceiling were removed, new baton affixed and were possible the previous ceiling panels reused.  Those that could not were either replaced or trimmed to be used elsewhere.20191228_184614.jpg I went on to the roof to find the source of the leaks although I had a really good idea.  As suspected the blanked off periscope holes were the culprits. I removed them but during its departmental conversion, the 110v feed was placed over one of the repair plates, this will need dismantling to ensure a good repair can be carried out.

    At the moment the main coach feed is via the 110v inter carriage supply, Ross is looking at manufacturing a new 240v lead that will supply the main shore supply input.

    Nick and Jake acted as the odd job men.  Holding, finding and assisting where possible. The other tasks complete were a backing piece for the previously created access hatch.  Fitment of a lighting control panel, moving the detonator storage and fitting a coat hooks.

    On to Sunday and the final segment for this bumper addition. Priority being the electrics. As mentioned above the 110v distribution box was placed over the area I need to carry out a roof repair. The first job ensure the coach can be powered from the shore supply point, this has never been done whilst the vehicle has been on the GCR.  Ross completed the new cable, all the fuses were removed and the plug fitted. The power was applied and no issues. The first fuse to go in was the main supply fuse and pop, the coach tripped. This also happened when we initially tried Test Car 2 the solution was to feed the other side so we did and this time no trip. We systematically replaced the fuses and all came online correctly apart from the shore supply applied lights. A quick check of the bulbs and both were blown. A quick trip to B&Q, new bulbs and for the first time since at least 2010 the lights came on.

    With the coach now powered from an alternative supply, we went on to the roof and the 110v cables were disconnected from each end isolating the roof and vehicle end conduits. This will allow us to make a full weather tight repair to the roof however the cables and conduit will be sealed and left in place and if the needs arises a new hole can be cut and the 110v reinstated.

    Whilst up on the roof, the areas for repair were cleaned up and red oxided and the repair plates cut to size by Nick and visiting us from the Mid Hants Railway Wagon Group, Dillon has known Nick for many years and assisted Nick when he first started to collect wagons.

    Ross tidied the now redundant cables, we also got the NRN radio to power up although with the network ceasing to operate on the 12/12/15 we couldn’t locate it.

    Other tasks included fitting the sawdust bin and chock stowage to the Guards compartment fitting a blanking plate to one of the end sockets used for the new shore supply cable and a look into the electric heating system which is missing its thermostat and is the only fuse not to be reinstated.

    All that is left to say is Merry Christmas, thank you for reading our updates, we are looking forward to the New Year and we wish you all a happy and prosperous 2020.

  • 22/12/19 – Doors & Windows

    This update begins with news of our latest arrival, those who view our facebook site will already be aware, this one, however, has rubber tires, not steel. Dave, Jack and I had the opportunity to purchase a 1953 Scammell Scarab,  an opportunity we thought could not be missed. The intention is for her to complement our wagon fleet as well as for gala and photocharter cameos.

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    So on to the weekend,  with the heavy rain and the van train essentially sitting in a lake we moved to Rothley to work on ADB977107.  Ross’s attention was on the rebuilding of the kitchen,  cleaning the walls and fitting the oven and fridge as well as reassembling the counter.

    Jake and Nick continued with window removals, removing three more on the East side.

    My focus was on the East side first-class door, this was removed as part of the living van conversion and we are reinstating it.  The outer skin was removed followed by the internal ply. The ply was then trimmed and refitted.

    To finish Saturday, we cut a hole in the Guards compartment wall to allow access to the power distribution cupboard.  As part of the conversion, the compartment was removed but was refitted a number of years ago when the Irish boiler vans that once frequented Quorn yard were scrapped.

    On to Sunday, I continued with my hole in the wall. Making a door fitting trim pieces and fitting pie warmer and steam heat mounting plates. This took me most of the day.

    Jake having previously applied bitumen to the bottom of the window frame refitted the window opposite the kitchen,  assisted by Nick.

    Ross rebuilt and strengthened the Guards Desk. Which was fitted.

    Harry and Eddie were also present and did an excellent job of cleaning the kitchen.20191222_190033

    Finally, an image of the double doors refitted by the C&W team.  Although there is still a little fettling to compete.

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    Of cause, Merry Christmas to you all and thank you for following us. We will have an update before the new year and will take a look over the year we have had.

  • 15/12/19 – Mostly Fitted Freight

    15/12/19 – Mostly Fitted Freight

    A slight picture light update this week, apologies! In other news, as some of you will have seen on our Facebook page, we have been awarded the 2020 Mortons Media (Rail Express) Modern Traction Award from the Heritage Rail Association, which is in addition to our two shortlistings.

    This weekend has seen the final vacuum brake overhaul completed on our van train and a release valve replace on B763305. The final two vans, B852838 and B783082, have each had their brake cylinders lifted down, overhauled and replaced. With two vans left, we spend one day on each van. Saturday saw us concentrate on the Shocvan, starting by stripping the cylinder down enough to lift down.  The cylinder put up a fight when we tried to dismantle it, with rust around the dome studs preventing the dome coming free.  The cylinder has been untouched for at least 29 years, which is the amount of time it has spent at the railway. Unfortunately the cylinder had no tag fitted after its last overhaul, so the last overhaul date is unknown.

    As a member of station staff, Matt and Michelle attended the Quorn Station staff Christmas Do in the afternoon, which meant Matt spent the morning signwriting the signs for the WHSmith’s kiosk at Loughborough station.img_20191214_1757024602619512976459306.jpg

    While the light was disappearing I was rebuilding vacuum release valves to replenish the stock of valves overhauled by Dave. While doing this I also rebuilt our two C-type valves, which as it turns out use the same diaphragm as the more common E-type valves.

    Sunday had Nick, Dave, Matt, James and I in attendance. We started by pulling the vans down to be able to access the final cylinder on B783082. Dave set about stripping the cylinder to make it ready to lift down, removing the piston rod, release valve and piston rod cover in record quick time.

    We lifted the cylinder down and began the now familiar task of the overhaul.

    This then got refitted and reconnected.

    With the plyboard available, I attended to a previous mistake on B763305.

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    The vans were pushed back down, and the test rig again coaxed into life to test the Shocvan, Vanwide and B763305. Matt went under the Shocvan with his flair lamp to check for any holes.

    Both the Vanwide and Shocvan still held their brakes on upon leaving this evening. B763305 now holds for the required amount of time. We finished the testing by lunch, so spent the afternoon clearing the site van out, and putting the tools back and investigating now defective tools. Matt continued signwriting the other kiosk sign.

    Thanks for reading, and join us again next week to find out what we get up to.

  • 08/12/19 – Brake Overhauls continue

    08/12/19 – Brake Overhauls continue

    Another weekend and the brake overhauls for the van train continue.  Nick, Jake and I in attendance. First cylinders on B777728, B780282, and B777171 were prepared for removal.

    Once the three were ready, we dropped B777728s cylinder.

    This was promptly overhauled,  insides vacuumed, piston rod polished, seals replaced and the cylinder rebuilt.

    The cylinder was then replaced under the vehicle and as the light failed B780282s was dropped.

    The final task for Saturday was to reseal the joints on the through pipe of B850498

    On to Sunday Nick, Ross and I in attendance B780282s cylinder was stripped, cleaned and overhauled internally and replaced under the vehicle.

    As quick as B780282s was lifted B777171s was dropped and again split and overhauled.

    This was also refitted and our attention turned to coaxing life back into the test rig. With the warmer weather and after a little persuasion the rig fired up and the vehicles worked on so far tested.

    E87674, B786348, B763305, B777728, B780282, B777171 and the through pipe of B850498.

    The through pipe of B850498 was improved but exceeded the minimum 4 inHg drop over 5 minutes. The South end hose of this vehicle has yet to be changed and this will be the next course of action.  B763305 held vacuum for 16 minutes, the only item not looked at for this cylinder was the release valve as this is a C type westing house vacuum cylinder which has a different design of piston and release valve,  we have yet to overhaul this type of valve so further investigation into this type is our next course of action. E87674 required an adjustment of the brakes which was carried out and once a number of applications of the brakes on the various wagons were carried out and the timers started.20191208_151559

    Our final image shows the winter wonder lights train passing Test Car 2 and when we left Quorn over 4 hours after the brakes were applied all but B763305 remained on.20191208_171827

     

  • 01/12/19 – Overhauled, but still no suck…

    01/12/19 – Overhauled, but still no suck…

    To begin, it gives us great pleasure to announce we have been nominated for not one but two Heritage Railway Association awards.  Test Car 2 has been shortlisted for the 2020 Morgan Award for Preservation and our website for the 2020 Communications Award.

    We wish our fellow shortlisted groups luck and look forward to seeing those who attend the Dinner in February.

    On to Saturday and we begin with an hour or so defrosting the Test Car and locks to gain access to the GUV and tool van. Once we had gained access the main focus turned to the van train cylinder overhauls.  Starting at the south end Nick, Matt, James and Will began on the first vehicles requiring work, these are E87674B786348, and B763305. Each had the ancillary attachments, Release Valve piston rod and all split pins removed.

    B786348 was rather stubborn so required a little of the hot spanner action.20191130_141228

    With all the extras removed the Cylinders were dropped from B763305 and B786348

    Nick, Dave, Jake and I continued the work started by the team on Saturday. We stripped down the 2 cylinders,  both different from each other. One cylinder is a ‘C-type’ and the other is the more regular ‘E-Type’. Each of them is no issue, but the ‘C-Type’ has a ball valve in the release valve and the ‘E-Type’ has the ball valve in the piston.

    By 11 O’Clock using the railway’s loading shovel,  one cylinder was back under its van (B763305) and the other ready to be re-assembled. Once tea (and obligatory biscuits) had been consumed, the hung the other cylinder under the other van (B786348) again using the loading shovel, which has got quite good and imitating a Challenger 2 tank. Must get that silencer replaced…

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    With the two cylinders hung and reconnected, I set out to start the vacuum test set to begin testing the two completed vans. Unfortunately, I was defeated. Lister-Petter AC1s do not like the cold as it turns out. Options are being looked at to upgrade the test set to something easier to start, in all weathers.

    With the test set not starting, we removed the vacuum cylinder from the fish van to overhaul that. This was completed in the falling light. Sadly we now don’t have a way to test the newly overhauled vans, so can’t prove the repairs.

    Matt spent the day a touring signwriter, signwriting a Vanwide at Peak Rail in the Heritage Shunter’s Trust shed.

    Next week, more overhauls are planned. That is of course unless the weather has other ideas!

  • 24/11/19 -Well, they all suck(ish)…

    Welcome to this week’s update from Quorn Wagon and Wagon. Nick, Matt, and Jake start the weekend. With the van train now stood down for the winter and stabled in the yard, Nick and Jake started the brake overhauls.  The first task was to replace the life-expired vacuum hoses, with 11 changed on Saturday. Replacing the hoses allows us to baseline the train and see if there are any other underlying issues with the vacuum equipment.20191123_155655

     

    Despite the forecasted weather, the rain held off long enough for Matt to apply the signwriting to B505313

     

    As the forecasted rain arrived, steel plates were placed over the vulnerable areas and Nick and Jake applied gloss red to the vacuum swan necks.  This completes B505313 however there are a few items to complete on the Container before the ensemble is released to traffic.

     

    Sunday saw Nick, Dave and I undertaking initial vacuum testing on the van train. We liberated the vacuum test rig and transported it down the yard to the van train. Starting at the south with the fish van, B87674, we methodically worked up the train testing each van individually to see if the vacuum was functional, and how long the cylinder reamined applied for. During testing, you can tell where there are leaks, and often you can hear them, despite the noise of the test rig.

     

    6 additional hoses were changed today, and the vehicles which require further attention have been identified, with 8 vans requiring a cylinder overhaul. These will happen, weather dependant, in the coming weekends. We’ll soon rattle through them, and the van train will, all being well, be released to traffic with functional vacuum brakes. With the leaks fixed, we are at least, halfway there. Thanks for reading, and join us again next week!

     

  • 17/11/19 – Loaded and Secured

    17/11/19 – Loaded and Secured

    Unusually this update begins on Thursday with a trip to Medstead & Four Marks.  The reason for the visit, to pick up some Conflat chains.  Our thanks go to the Mid-Hants Railway Wagon group for offering them to us, they were in far better condition than our own. 

    Friday saw the December issue of Rail Express hit the shelves with an article looking ant our work on Test Car 2IMG-20191115-WA0000

    On to Saturday and I continued with the signwriting started last weekend.

    Nick drilled and attached the chains to the Conflat whilst Ross and Dave drilled and secured the additional rails placed on the vehicle last week.

    Then the main event, before the light failed and after I had completed the high-level signwriting we lifted BD4303B on to B505313. With the subframe missing we had to first lower the container on to a set of sleepers.

    The Container was then lifted from each end and the sleepers removed.

    Once sat on the rails the Container was secured to the Conflat.  Earlier before the lift Nick and Ross also applied the identification plate above the door.

    To allow the lift I left off the branding and applied it Sunday as well as a few other signwriting finishing touches.

    Nick, Ross, Jake and Dave applied Bauxite to the Conflat. adding heat to cure the paint as they went along.  Sufficiently drying the vehicle before the rain started.

    All of the conflat chains had reached the end of there threads although reasonably tight we took some steps to resolve. We couldn’t move inwards by a ring as the chains were not long enough so our next option was to shorten them.  We did this using an old BR trick, one of the links was heated in each chain and bent.

    With the shortened chains we resecured the container. Jubilee clips were also added to prevent inadvertent loosening.

    With it also being the Last Hurrah we saw a few of our vehicles in operation.  Notably the Vans.

    The van train is now stabled in the yard at Quorn in preparation for the Winter Brake overhaul and to finish Ross and Dave serviced the Test Cars Generator.20191117_144934

  • 10/11/19 – The Last Paint

    10/11/19 – The Last Paint

    Another weekend and another washout. Once again we move up the line to Rothley to look at ADB977107.  Some more welding from the C&W team has enabled us to complete the fitment of the west side windows. Nick and Jake fitted the glass and clamping wood.

    Whilst Matt followed, fitting the trims and finishing strips as well as the backrest in the main saloon and the heater retaining strap in the kitchen.  Matt also refitted the toilet trims and skirting boards.

    Nick and Jake then moved onto removing the first of the windows on the East side ready for future welding.

    Matt’s next task was to do a little exploratory work, looking at the feasibility of reinstating the east side luggage doors. The outer skin and inner ply were removed. Matt then stepped in through the opening; the first person to do so since conversion into a mess van.

    The hinge positions were clearly visible, the lower recesses for the luggage doors were still there, just packed with wood and a steel angle added at the bottom to retain the riveted skin. The Z irons were in good condition so Matt pressed on and cut out the additions, decision made, luggage doors will be refitted.

    On to Sunday which was much less of a wash out, in fact quite the opposite! Nick was at the Loughborough Remembrance Day Parade, which left Matt and I to get on with the painting of the Container; BD4303B. Painting is a bit of the gamble this time of the year, but we appear to have gotten away with it. We began by removing the sheet and drying off the container where necessary. Matt assembled the scaffold tower while I thinned the paint and assembled the gun and pot. Once dried I began spraying.

    Stopping to observed the two minute silence, I continued until 11:45 when I had finished spraying the container. From then, it was a waiting game to see if the paint would go off. Matt and I then began working on B505313, sanding the chain boxes and painting them in red oxide. Nick, now in attendance, painted the interior metal surfaces in Bauxite, and then the body ends. The red oxide sufficiently dry, I painted the chain boxes in undercoat, and then continued to the ends with assistance from Nick.

    Matt by this point had just got back with the printed templates for the signwriting on the Container. Having chalked up, he then started signwriting.

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    After tidying everything away, having a customary cup of tea and admiring the container some more,  we went home! Thanks for reading, and I shall finish with a picture of the container, before we lost the daylight.

  • 03/11/19 – Quorn Wetter & Wetter

    Once again the weather has conspired against us. So a trip to Rothley to progress ADB977107. The C&W team has been carrying out body repairs when the time has allowed. Progress has been such that we are able to reassemble interior fixtures.

    Before we began, Jake applied bitumastic paint to all the bare metal areas on the inside of the vehicle’s skin

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    Jake and I then focused on the main saloon.

    Nick with assistance from Jake also, rebuilt the toilet window

    Ross with a little assistance from new recruit Will as well as Nick made progress with the Kitchen.

    Ross also checked the batteries output, unfortunately, these are life expired

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    We can also show the progress of B954546 currently a volunteer project at Rothley. The cladding has been replaced, new duckets manufactured and glass windows fitted all round.

    Sunday with the threat of rain, Ross and Dave cut down some plates to use as load distribution plates for Nicks container once lifted on to the Conflat. It transpires that we decided later that additional sections of rail shall be used to support the weight of the container.

    The main task for Sunday was the rectification of Test Car 2’s incorrectly assembled buckeye draw gear. The buckeye was removed, supported by the loading shovel the draw hook and bar removed and the offending article lowered rotated and fitted correctly.

    Whilst the majority of the gang worked on the Test Car, I looked at the chain boxes on B505313 these had fallen foul of the water trap that they are. With the bottom of each removed at an earlier date and the lack of suitable welding facilities, I riveted steel plates to the back of each in areas that had been eaten away.

    As a none structural skin, this gives a solid backing for filler to be applied. In the future, the skin of the chain box will have to be replaced but at this time we have gone for this option.

    As the rain that was forecast did not materialise and what ended up as a day of sunshine we sheeted BD4303B whilst it was dry. This will keep the wet out until the weather gives us the opportunity to apply the gloss crimson.

    Also on site Eddie, Harry, and James who took the opportunity to tidy our surrounds and a good job they did in removing the many items of waste that wagon restoration inevitably generates.

  • 27/10/19 -Rain Rain Go Away

    27/10/19 -Rain Rain Go Away

    Good evening, and welcome to another update from us chaps at Quorn. Saturday saw Jake, Nick, Matt and Dave in attendance. Sadly, due to the weather not much progress was made on the container. In order to avoid the rain, the team stayed under cover and tidied the GUV; a long overdue task. Paint Brushes were resurrected, items tidied and home found for newer acquisitions. On to Sunday, with me now in attendance and with the weather looking good we began working on the container.

    Firstly the rectification of some water damage were resin applied but not cured had suffered some weather damage. This was duly removed and re-resinned by Matt. Jake and I had the honour (?) of sanding the container ready for primer. I carried on around the sides and door end of the container with the air driven sander, while Jake drew the short straw and was tasked with the blank end panel. This had had green paint applied at some point in the past, which was beginning to flake off.

    While this was happening, Matt finished off applying resin, and reattached the door hinge which was unbolted to repair the door. Sanding completed, Jake blew the container down while I thinned the fibreglass/gelcoat primer and assembled the gun.

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    I began by applying primer to the roof, and then the blank ends then going round the container anti-clockwise. The primer cured very quickly, so we gambled and had Jake prep the undercoat ready for spraying.

    While the painting was occuring, Matt starting removing paint from one of the plates he has had made for the containers. Not content with the black finish, he’d applied some crimson, and had to then scrap/sand the paint off of the raised letters. rather effective, don’t you think?

    If the weather is kind to us next weekend, we hope to have the container into Crimson top coat, with signwriting completed and perhaps lifted onto the ConFlat! Join us next week to see what we end up doing, Thanks for reading!73388562_459730907970032_5028391648225132544_n