Tag: 3621

  • 11/05/2025 – All Hands to the Tank

    11/05/2025 – All Hands to the Tank

    Hello and welcome to a sunny weekend update from Quorn; we’ve continued with getting tank 1919 ready for paint and completed a small repair to part of the brake rigging on the Lowfit.

    Lowfit wagon B452718 is due to go to Rothley at some point for underframe repairs, in the meantime we need to progress other jobs which include a repair to a broken part of the brake rigging. One of the twin operating arms has a fractured spacer and a missing spacer. To make the repair easier, on Saturday the arm was removed from the wagon.

    The spacer attachment areas were cleaned up and a new spacer cut from a piece of tubing.

    The arm assembly was then clamped together and welded up.

    The rigging arm was then treated to a coat of red oxide primer, followed by a coat of gloss black.

    Dan continued with his work on the A-Type container, cleaning up more of the metalwork and applying red-oxide primer.

    The main focus for the weekend has been needle gunning, sanding and scraping of tank 1919 to progress closer to being able to apply paint.

    Where bare metal was revealed, red oxide primer was applied and when dry the north end headstock panel had grey undercoat.

    On Sunday the sanding and scraping continued on tank 1919, also a couple of areas on tanks 3621 and 3606 were attended to.

    Again any bare metal areas on all 3 tanks were treated to some red oxide primer.

    The repaired brake rigging arm was re-fitted to the Lowfit after straightening the locating pins.

    The sticker glue residue was removed from the west side of tank 1919.

    Next week with most of the team away, we’ll be taking a break from reporting any activity until we’re back for the Bank Holiday bumper weekend at the end of the month.

    Cheers for now, Dave

  • 05/05/25 – Tank Holiday Monday

    05/05/25 – Tank Holiday Monday

    Hello everyone and welcome to another update from Quorn. It’s been an action packed weekend, so we’ll jump right on in there.

    Saturday started with Charlie applying a gloss coat to the last splash guard for 3621. this was left basking in the sun while we looked at B779978 and B780282 to replace their door top frames, now that they were back in the yard. One of the machined pieces of wood was taken up and the hole positions marked ready for drilling along with the recess for the locking bar. Part of our roof edge was removed between the doors to allow the new ‘noggin’ to fit properly. The pieces of wood were then taken up to the GUV for drilling on the pillar drill by Ernie with Harry and new recruit Jamie supporting, and I machined the recess with the morticer.

    After the pieces of wood were machined, each of them got a coat of primer, undercoat and gloss to help them last for as long as possible. I am hopeful that they will out live maybe even me! Nick set up a new outside workbench on the end of the Fish van, which came in useful for priming the pieces of wood.

    Mark and Oliver took a look at the steps up to the tool van, making some repairs to the first and second steps. They certainly feel a lot more solid to walk on now, and should save any accidents. Oliver himself performed the grand opening.

    The rest of the gang set about removing the stickers from 1919 to get it ready for paint prep. It also got another wash due to the amount of green algae that had settled on it. We’ve put that down to the rough texture of the brake dust making a perfect surface to settle on.

    Dan took some time to apply primer to the bare metal work on the container, while Nick and Charlie refitted the freshly painted splash guard.

    On Monday, Charlie, Nick, Jamie and I looked at fitting the four painted ‘noggins’ to the two vans. Thankfully all went on without major issues, which means these vans could run in traffic, albeit with a huge ASDA logo on each roof. We now simply await more roof paint for these vans to finalise the work.

    A person on a scaffold is inspecting the edge of a structure, wearing a hat and a blue sweater, with some tools in hand.

    Charlie and Jamie carried on washing 1919, concentrating on the end of the barrel and headstocks. This was however interrupted by reports of a sizable fire adjacent to the down lieby, next to the rest of the box vans. Between the station team and ourselves and a passing train the fire was got under control and the vans protected.

    As I’m sure I’ve said before here, I think its time to go back to work for a rest! Next week we’re planning to start sanding some of the tanks for painting and I’m sure there will be a lot more besides that. Thanks for reading, and see you next time! Cheers, Ross

  • 27/04/2025 – A weekend for the Diesels

    27/04/2025 – A weekend for the Diesels

    Hello and welcome to a Diesel Gala weekend update from the team at Quorn. We’ve again had Test Car 2 open to visitors, and we’re pleased to announce the arrival of our NEW updated Pocket Stockbooks which give full details of all the vehicles in our fleet.

    We took the opportunity to have our sales stand out alongside the booking-on point for the Drive a Shunter event that proved very popular.

    Although the shunter movements restricted our working area, we did manage to progress work on the splash guards from 3621. The badly corroded areas of the last splash guard were ground out by Ross and fresh plate welded in.

    New mounting holes were drilled in all four splash guards, then a coat of red-oxide primer applied. Three were then re-fitted to tank 3621.

    A new lawnmower was acquired from the car-boot sale that will help keep our working areas of the yard tidy through the summer. Charlie soon got it working, then stripped it down to clean up and paint; whilst Ernie modified an old fire extinguisher to make a moneybox to go on the sales stand.

    The Test Car was steadily busy throughout the weekend. Thank you to all the many interested visitors who took time to listen to my ramblings and find out about the history of the coach and what it was used for by British Rail.

    We made progress with getting some old test equipment working, including the tachometer and distance 1/8 mile pulse output, the accelerometer (that was used for measuring wagon stability) and the thermal paper chart recorder.

    A fabulous weekend for the diesels thundering past the Test Car too.

    Join us again next week when we’ll be fully focussed on the wagons.

    I’ll leave you with another diesel….

    All the best, Dave

  • 21/04/25 – Easter’s Greetings!

    21/04/25 – Easter’s Greetings!

    Hello everyone, and welcome to this weekends update. The railway has hosted its Road Rail Steam event over this extended weekend, and as one of the attractions Test Car 2 has been open to the public, however, we have been able to continue progress on the two Esso tanks.

    On Good Friday (though we prefer Goods Friday) both the vans and the mixed goods were out and about the railway which was a pleasant sight to see. Dave, Nick and I were on site to make the final preparations to opening the Test Car.

    A person wearing an orange safety vest is crouched down, using a marker to make notes on a piece of paper attached to a wooden step next to a railway carriage.

    On Saturday, the main event was the Test Car opening, with Ernie and Dave mainly taking care of proceedings. Nick, Tom, Oliver and I took a look at repairing/and painting some of the splash guards from 3621 and 3606. Those from 3606 only needed a scrape and wire brush before receiving some primer. Nick, Tom and Oliver also applied primer to both chassis where these splash guards mount. Additionally the areas covered up by the tank supports also got a coat of primer.

    Three of the four splash guards from 3621 need a more in depth repair, which I tackled. I cut out the rotten sections, then used a scribe to draw around the cut out on some new metal to make my new piece. After they were ground up, I welded them into place on the top and bottom face to complete the repairs on two of the three plates. I ran out of time for the third, so this will be done another day. Once completed and cooled, they joined the queue to be painted.

    Dave and I covered Test Car proceedings on Sunday, with Ernie joining us again today, ably running the sales stand. Thanks to everyone who visited, and to those who donated or bought something from us, every bit of goes back into the wagon fleet and the continued restoration of Test Car 2.

    The weather on Monday was a bit poor for wagon work, but the team set into refurbishing some vacuum release valves, and fitted another vice to the work bench in the GUV. At the end of the day the hose was coiled back up after being used to fill the reserves for Colin McAndrew, and other tidying up was done ready for next weekend, where the Test Car will be open again, this time for the Spring Diesel Gala.

    Thanks for reading and join us again next week to see what else happens!

  • 06/04/25 – Reunification Weekend

    06/04/25 – Reunification Weekend

    Hello everyone, and welcome to another update from Quorn. This weekend has been the railway’s Re-unification Open Weekend, so we’ve welcomed visitors into the Test Car and around a small area of the yard. Nick and the team have also finished off de-scaling the last few pockets on both 3606 and 3621, and all bar two have been painted in black top coat.

    Ernie, Dan and I welcomed visitors into the Test Car to explain and share its unique position in UK railway history. I also used some of the quiet periods to investigate some of the speedometers around the coach to see if they can be connected to the instrumentation in the coach as they were.

    Harry, Dan and Nick continued the descaling, and continued priming the pockets and bays on the two Esso tank wagons. We’re now at the point where we’ve got the the last of these so we can now move to prepping the rest of the wagons.

    On Sunday, Oliver, Tom, Mark, Charlie and Nick continued applying both primer and black paint to the wagons.

    That wraps up this update, as a reminder the Test Car with be open for two more weekends in April:

    Road Rail Steam – 19-21 April 2025

    Spring Diesel Gala – 25-27 April 2025

    Find us at the south end of the station yard at Quorn, through the gate just past the turntable.

    Pop in and see us for a guided tour of this unique piece of railway history, and find our how & why British Rail tested goods wagons. Keep and eye out for our Donations Lamp outside the Test Car; your support is very much appreciated.

    For more info about these events, and more, please see the GCRs website – https://www.gcrailway.co.uk/whats-on/

    Thanks for reading! All the best, Ross

  • 23/03/25 – Visions of Abbey Lane…

    23/03/25 – Visions of Abbey Lane…

    Hello everyone, and welcome to this week’s update from Quorn. With the south yard looking a little bit like Abbey Lane sidings with amount of Esso tank wagons around, the gang have pressed on with preparations on both 3606 and 3621.

    Ernie removed the last two splash guard plates from 3621, which opened up the area around the wheels for cleaning down and hoovering. Nick set about straightening these with his most favourite tool to get them flat after the rust build up had bowed them at each end. Two of them require a weld repair due to corrosion.

    Harry, Charlie and new starter Dan continued the laborious job of cleaning and de-scaling the end pockets and the chassis of the Esso tank. While they did this, Ernie and I removed the heating coil end plug from the wagon to clean out the threads and refit it.

    Nick and I moved onto re-assembling the vacuum cylinder ready for re-fitting to 3606, which involved removing the nuts from the studs and re-fitting the studs into the dome.

    The chassis preparation was continued on Sunday by Tom, Mark, Oliver, Harry, Charlie, Nick, Bradley and Ernie, with the weather thankfully a little drier than yesterday. It appears at some point Charlie got a little distracted by a spot on the Fish van body…

    Dan, Mark and Charlie also managed to get some areas of both chassis primed or gloss coated

    With the weather starting to look up, we’ll soon be moving onto surface preparation of the barrel on both 3621 and 3606, which means paint isn’t too far away. Now just the small matter of getting some more Esso plates…

    The weekend of the 5th & 6th April is the railway’s Reunification Gala weekend, where we’ll have the Test Car open to visitors after a shunt around this week to allow opening up easier. If you plan on coming down, do pop in and visit us. Thanks for reading, and see you next weekend!

  • 16/03/25 – The Big Reveal…

    16/03/25 – The Big Reveal…

    Hello every one and welcome to another update from Quorn. This week we are finally able to reveal what we’ve been teasing for a little while, what is actually happening to CEGB 48521. The tank train also had the wash and brush up finished, and a work continued generally on the tanks we have in at the moment. Onto the reveal then…

    With thanks to our friends at the National Wagon Preservation Group, we were tipped off about a frame less tank barrel at a transport yard near Retford. The barrel arrived on Monday 9th March, and was dropped into place on the CEGB 48521 that’s just arrived from Foxfield. After a bit of careful nudging, the outlet flange was able to be bolted up to the discharge pipe of the chassis, locating the tank in the correct place. Despite being one barrel from Hurst Nelson and the chassis from Charles Roberts, the two fitted together well and await some parts to be made, and the barrel to be welded to the chassis. One of the pictures is courtesy of Jamie Swanson who kindly dropped in to assist.

    Further thanks to Chris at NWPG, we now know the identity of both the chassis and the rest of the identity of the barrel. When the barrel is painted, it will continue to carry 3606 and the tank will used this identity going forward. The chassis used to carry 3797, so we shall make a small nod to its history in some way. It was found that there were no records for 3606 beyond 1975, so the barrel has been without wheels for at least 50 years!

    We’ve now taken delivery of 6 hardwood door ‘noggins’ (top door frames) for the vans, which will help us finish the work on the 4 currently at Rothley. These will be stored until the vans make their way back to Quorn.

    Dave and I concentrated on washing 3606 in the yard, making it a bit more respectable. We used some new chemicals which worked very well at getting the decades of built up grime off the tank. The paint has held up quite well considering it is likely to be is only coat!

    While we did this, Nick, Ernie, Harry and Charlie fitted buffers to the north end of 3621 and dismantled a vacuum cylinder, getting it ready to fit to 3606.

    A small shunt round in the morning moved 3606 into the dock, this was done by hand to reduce the risk of the barrel shifting at this early stage. Nick and Ernie made a start freeing the UIC screw couplings fitted to 3606.

    Harry and new recruit Brad used the needle gun, hammer and chisels to descale the pockets adjacent to the buffers on 3621. We’ve not quite worked out why they’ve been designed as they are has they are quite the trap for water and other rubbish! Ernie also got stuck in on the action, removing two of the splash guards from 3621 and starting to chip away at the scale. Dan applied some primer to 3606, in one of the areas not got to before the barrel was fitted.

    Oliver, Tom, Charlie, Mark and I concentrated on the west side of the tanks, running down each one with and cleaning all the grime off them. The new snowfoam from Jennychem worked very well at loosening the accumulated dirt, so it was a very worthwhile purchase!

    That wraps up what has been a quite exciting week! We’ve now got a lot of cleaning down and preparation to do to get the tanks ready, but they are going to look fantastic! Join us again next weekend for another installment, thanks for reading!

  • 23/02/25 – Less green, more gleam!

    23/02/25 – Less green, more gleam!

    Hello all, and welcome to another update from Quorn. This week we’ve been getting ready to wash the tank train by testing out our new pressure washer and some chemicals on the newly arrived 3621. The pipe run on 1919 was also finished off after the last two brackets were manufactured.

    To start off with, I started to assemble the pressure washer which went together a treat. While I did this Ernie laid out the brackets in the positions they required welding into, which I then cracked on with. Nick and Harry started to strip off the extraneous rubber pipes from under 3621 and then fitted a temporary branch-pipe to enable us to check the cylinder that was installed last week is working satisfactorily.

    With the vacuum system check complete (a formal test will be conducted before the tank is put into traffic), Charlie and Harry set to work on 3621, rinsing and washing the tank with some snowfoam and TFR.

    The north end buffers on 3621 are non-functional, so Nick and Ernie started to remove them by heating up the nuts, though ran out of gas after the first two. After getting more gas, they continued getting these off on Sunday morning, after which the buffers were removed and the wagon shunted down.

    A scaffold tower was set up to allow safe access to the top portion of the tank for cleaning by Oliver, Dan and myself, which continued throughout the day.

    Tom and Mark set up the needle gun and removed the 5 layers of paint from the north headstock of the GUV, and a portion of the west side solebar. This was followed with a bit of primer, which also made its way to the fish van body.

    I spent a portion of time measuring up the side tank supports on 3621, as a bit of an exercise in 3D modelling. After looking over both 1802 and 1919, the handbrakes on both wagons had the potential to cause injury due to the proximity of the end of the lever to the suspension links. One wagon require the pins to be removed and rotated to give adequate clearance, while the other had a piece of the lever cut off and dressed, all ably done by Ernie.

    That wraps up this week’s happenings at Quorn. With 1802 and 1919 now waiting their turn in the paint queue, we’ll move using the time to clean the tank train next week to get them looking nice before the train gets moved away to Swithland. Join us next week to see how we get on!

  • 16/02/2025 – New Arrival

    16/02/2025 – New Arrival

    Hello and welcome to our weekly update from the team at Quorn.

    This week we are pleased to announce a new arrival to our fleet and we are nearing completion of the vacuum through piping on both of the TTAs.

    So here is our new arrival; 35T TSV Tank wagon number 3621, built in 1958 by Hurst Nelson in Wakefield for Esso, initially registered to BR Scottish Region (registration number 808). In the 1980s it was sold to the CEGB, renumbered 48527; then subsequently entered preservation in 1990. It has been acquired from the Foxfield Railway where it had been used as a water carrier; arriving at Quorn on 14 Feb 2025.

    There is some work to do on the tank to get it operational, including freeing off the seized brakes, replacing the missing Vacuum brake cylinder and the faulty buffers; and removing the non original water pump and pipework.
    The aim will then be to restore it back into its original Esso livery and for it to join the other Esso tanks in the train.

    Saturday and with Nick, Ross, Ernie, Harry, Charlie and myself on-site, we concentrated on finishing off making and assembling the remaining sections of vacuum pipe for TTA tank 1919.

    Once assembled the north and south end sections of vacuum pipe were threaded under the wagon and clamped into place.

    This allowed us to then accurately measure the centre straight section of pipe, cut, thread and fit in place with the two temporary clamps. The final joint being an in-line coupler.

    Although some of the clamps are still temporary and final more substantial ones made; with the completion of the pipes we got out the vacuum test rig to see if the two wagons would hold vacuum.
    Before we connected the rig compressed air from Edward was blown through the new pipework on both wagons to ensure they were clear and free from any debris.

    With the vacuum rig connected to both wagons the new pipework was checked for leakage using the standard vacuum test gauges, and stood up very well.
    We then decided to do a full check of the air brake system on both wagons. Air from Edward was fed via the regulator, air valves and gauges on the test rig allowing us to control brakes on both wagons. The brakes operated as they should and using Test Car 2s air test gauge and stopwatch the application and release times of the air brakes were confirmed to be within specification.

    We finished the day on Saturday taking a look at the seized brakes on tank 3621 in the yard. Initial findings were that the majority of the brake rigging is not seized, just very gunked up.

    Sunday saw more hands on-site with Nick, Ross, Ernie, Charlie, Mark, Tom, Dan, Oliver, James and myself at Quorn.
    It was great to be able to help Ernie celebrate his 82nd Birthday, and enjoy some cake too.

    Happy Birthday Ernie !

    Ernie and myself continued with vacuum pipe bracket manufacturing for tank 1919, cutting strips of steel plate then heating and bending to shape. Mounting bolt holes were then drilled.

    Three new brackets were completed and fitted into place. The parts for the final two brackets were also made and are ready for welding up next week.

    The rest of the team concentrated on tank 3621. Whilst the wagon was in the yard and easily accessible for the Volvo, the opportunity was taken to fit the vacuum brake cylinder that we had refurbished a few weeks ago ready. A replacement outer trunnion bracket was sourced and new nuts, washers & bolts.

    The wagon was then moved down the yard to our working area; the water pump, filling pipe and associated fittings & valves were all removed.

    More work was also done cleaning up and freeing off the brake rigging and couplings.

    Ross had to attend to a damaged sill cover from his car, making a new end piece and repairing some of the broken clips; whilst Charlie re-wired a 110v transformer for Ross to check before it was tested.

    That wraps up a busy weekend for the team; our new arrival looking very much at home stabled with the TTAs.

    Join us again next week, all the best, Dave