Tag: 763305

  • 18/10/26 – Doors, Floors and some oily schmoo

    18/10/26 – Doors, Floors and some oily schmoo

    Hello all, and thank you for joining us for another update. This week we’ve been able to finish the Shock High, made a start at clearing the Tube down and got the doors finished on B763305.

    When Dave inspected the Shock High, he picked up that the underkeep bolts on the West side had no split pins in the bolts. Ernie and Charlie undid the bolts, removed the spring washers and put split pins in the holes which makes this wagon ready to release.

    Nick and I went to finish off the doors on B763305. First job was the make them so they can be opened. The door chain rail has been replaced in the van’s life and it needed some adjustment to be able to lift it to clear the new doors. Part of this involved re-fixing the roof sheet between the door chain rail and it’s metal capping strip as we’ve done with more recent vans.

    Ernie then finished off re-tapping a vacuum cylinder piston where the top cap had rusted and broken and sheared one of the bolts.

    I measured up the back of the doors for their diagonal bracing. While not strictly necessary with us building the door from plywood, it completes the look of door externally. Dave and I cut them and then fitted them with some help from Charlie. Ernie and Nick then went down and painted the door into the traditional bauxite gloss.

    Dan Baldwin went to B854782 and did some signwriting on one of the panels we’d replaced earlier in the year.

    Team Baldwin and Dan deployed to the LNER Tube, needle gunning,scraping, cleaning and priming the tops of the solebars. Ernie was also on the needle gun, cleaning up the areas where plates were mounted on 1802.

    Dave and I struck up the Test Car after fixing the radiator back down, attempting a air brake test after we swapped the distributor back onto the coach last week. The brakes worked more as expected, however the compressor in the coach was struggling to over come the leaking air brake cylinder. We also hadn’t swapped back the choke plate between the distributor and the spare so Dave did that while I started to remove the leaking cylinder.

    With the cylinder off the coach and clamped to one of the orange trolleys, we stripped down the cylinder to see why it was blowing by. The manuals say to use some threaded bar to prevent the cap of the cylinder being fired across the work site The inside of the cylinder was liberally coated with oily/greasy schmoo. The seal has clearly been sat in it as it has swelled up, which explains the lack of movement and why I fell down when I removed it. The level of contamination is a concern for the rest of the coaches air system, so we’ll likely have to remove the other cylinder and flush out the air system, including back flushing the gauges in the coach. We’ll have to try and find a replacement seal for the brake cylinder and get that rebuilt

    That probably marks the end for that pair of overalls, or at the very least that’d upset my washing machine tremendously! That wraps up our weekend, thanks for reading. Join us again next week to find out what we get up to!

  • 15/12/19 – Mostly Fitted Freight

    15/12/19 – Mostly Fitted Freight

    A slight picture light update this week, apologies! In other news, as some of you will have seen on our Facebook page, we have been awarded the 2020 Mortons Media (Rail Express) Modern Traction Award from the Heritage Rail Association, which is in addition to our two shortlistings.

    This weekend has seen the final vacuum brake overhaul completed on our van train and a release valve replace on B763305. The final two vans, B852838 and B783082, have each had their brake cylinders lifted down, overhauled and replaced. With two vans left, we spend one day on each van. Saturday saw us concentrate on the Shocvan, starting by stripping the cylinder down enough to lift down.  The cylinder put up a fight when we tried to dismantle it, with rust around the dome studs preventing the dome coming free.  The cylinder has been untouched for at least 29 years, which is the amount of time it has spent at the railway. Unfortunately the cylinder had no tag fitted after its last overhaul, so the last overhaul date is unknown.

    As a member of station staff, Matt and Michelle attended the Quorn Station staff Christmas Do in the afternoon, which meant Matt spent the morning signwriting the signs for the WHSmith’s kiosk at Loughborough station.img_20191214_1757024602619512976459306.jpg

    While the light was disappearing I was rebuilding vacuum release valves to replenish the stock of valves overhauled by Dave. While doing this I also rebuilt our two C-type valves, which as it turns out use the same diaphragm as the more common E-type valves.

    Sunday had Nick, Dave, Matt, James and I in attendance. We started by pulling the vans down to be able to access the final cylinder on B783082. Dave set about stripping the cylinder to make it ready to lift down, removing the piston rod, release valve and piston rod cover in record quick time.

    We lifted the cylinder down and began the now familiar task of the overhaul.

    This then got refitted and reconnected.

    With the plyboard available, I attended to a previous mistake on B763305.

    img-20191215-wa00007774423962632235048.jpg

    The vans were pushed back down, and the test rig again coaxed into life to test the Shocvan, Vanwide and B763305. Matt went under the Shocvan with his flair lamp to check for any holes.

    Both the Vanwide and Shocvan still held their brakes on upon leaving this evening. B763305 now holds for the required amount of time. We finished the testing by lunch, so spent the afternoon clearing the site van out, and putting the tools back and investigating now defective tools. Matt continued signwriting the other kiosk sign.

    Thanks for reading, and join us again next week to find out what we get up to.

  • 01/12/19 – Overhauled, but still no suck…

    01/12/19 – Overhauled, but still no suck…

    To begin, it gives us great pleasure to announce we have been nominated for not one but two Heritage Railway Association awards.  Test Car 2 has been shortlisted for the 2020 Morgan Award for Preservation and our website for the 2020 Communications Award.

    We wish our fellow shortlisted groups luck and look forward to seeing those who attend the Dinner in February.

    On to Saturday and we begin with an hour or so defrosting the Test Car and locks to gain access to the GUV and tool van. Once we had gained access the main focus turned to the van train cylinder overhauls.  Starting at the south end Nick, Matt, James and Will began on the first vehicles requiring work, these are E87674, B786348, and B763305. Each had the ancillary attachments, Release Valve piston rod and all split pins removed.

    B786348 was rather stubborn so required a little of the hot spanner action.20191130_141228

    With all the extras removed the Cylinders were dropped from B763305 and B786348

    Nick, Dave, Jake and I continued the work started by the team on Saturday. We stripped down the 2 cylinders,  both different from each other. One cylinder is a ‘C-type’ and the other is the more regular ‘E-Type’. Each of them is no issue, but the ‘C-Type’ has a ball valve in the release valve and the ‘E-Type’ has the ball valve in the piston.

    By 11 O’Clock using the railway’s loading shovel,  one cylinder was back under its van (B763305) and the other ready to be re-assembled. Once tea (and obligatory biscuits) had been consumed, the hung the other cylinder under the other van (B786348) again using the loading shovel, which has got quite good and imitating a Challenger 2 tank. Must get that silencer replaced…

    dav

    With the two cylinders hung and reconnected, I set out to start the vacuum test set to begin testing the two completed vans. Unfortunately, I was defeated. Lister-Petter AC1s do not like the cold as it turns out. Options are being looked at to upgrade the test set to something easier to start, in all weathers.

    With the test set not starting, we removed the vacuum cylinder from the fish van to overhaul that. This was completed in the falling light. Sadly we now don’t have a way to test the newly overhauled vans, so can’t prove the repairs.

    Matt spent the day a touring signwriter, signwriting a Vanwide at Peak Rail in the Heritage Shunter’s Trust shed.

    Next week, more overhauls are planned. That is of course unless the weather has other ideas!