Author: Dave Bower

  • 05/10/25 – 2nd Coat Applied

    05/10/25 – 2nd Coat Applied

    Hello and welcome to our news from the Autumn Steam Gala weekend. The weather has been kind enough to allow us to get the second coat of gloss black on both tank wagons 3606 and 3621. We’ve also progressed preparation work on tank 3854.

    The Steam Gala weekend was a great opportunity to see some of our goods wagons in operation, with the mixed and the vans operating throughout the weekend.

    On Saturday Nick, Ernie, Mark, Harry, Tom, Oliver and Dan made good progress with the needle guns cleaning up the underframe and the west side of the tank barrel on 3854.

    Red oxide primer was applied to the cleaned up areas of the underframe.

    On Sunday whilst myself and Ross prepared the paint and spraying equipment Charlie and Ernie continued with their work repairing the spark guards for tank 3854.

    Nick spent the day continuing with the needle gun cleaning up the East side underframe of tank 3854.

    The tank barrel of 3606 was sprayed first.

    Then the barrel of 3621, followed by the soldbars of both wagons.

    The next stage for both 3606 and 3621 is touching up and painting the details such as axlebox covers and brake swan necks, followed by the signwriting of the Esso lettering on the barrels and solebar information.

    Join us next week to see how we get on; all the best, Dave

  • 14/09/25 – Palshoc Re-Wheeled

    14/09/25 – Palshoc Re-Wheeled

    Hello and welcome to two-weeks’ of news from the team at Quorn. The Palshoc Body has been united with its chassis; Edward is now up and running; we’ve visited the Foxfield Railway, and we continue to progress the tanks; although it’s still been a bit damp for paint. We’ve also been attending to the BEVs.

    The repairs to Edward continued with a new water pump, new thermostat, new fuel lift pump; the injection pump was re-sealed and the back half of the exhaust was re-made with a flexi-pipe and a new silencer/tailpipe. The exhaust manifold gasket was also replaced. After he was re-assembled, fluids were filled up and his casing bolted back on. Edward now running much sweeter ready to reliably supply the air we need for paint spraying.

    On Sunday 7 September, Nick and Charlie took a trip across to the Foxfield Railway to recover some kindly donated parts from a redundant Esso tank chassis. A brake change-over lever & associated pipework/rods, a tank drain valve, end pipes and brackets are all parts that are needed for the tanks that we are restoring.

    At Rothley on Monday 8 September we assisted the C&W team with the recovered Palshoc & chassis work. After some careful sanding of the van body we have revealed its identity, B855568.

    The chassis was lifted and its wheelsets replaced with a set acquired from Ruddington. The bearings and journals were examined, axleboxes cleaned, pads fitted and oiled-up.

    The Palshoc body was lifted into place on the chassis, positioned and levelled, then welded at each corner to allow the wagon to be shunted safely.

    Tank 3854 – the headstock frame box areas were cleaned out and sanding of the tank barrel has been progressed.

    Tank 3606 – A final sand of the tank barrel was completed; the recovered brake change over levers and rods were cleaned up and fitted.

    Tank 3621 – The change-over levers were freed off, oiled up and the lever bracket castings cleaned up.
    A final bit of sanding was carried out of the tank barrel.

    Due to the inclement weather the painting of the tanks has been postponed again, however we have acquired some new spraying equipment and this was prepared ready for when the weather provides as suitable opportunity.

    Two of the BEVs have recently been giving a few problems, George suddenly stopped powering and Kiki‘s resistor bank overheats very quickly. We made a start investigating the problems, firstly to get acquainted with how they are electrically connected we drew -up a schematic for both BEVs. Quite quickly we saw that they were not the same, after checking ZsaZsa we concluded that Kiki was not wired correctly, also the top panel of her resistor bank was somewhat corroded which may have contributed to the overheating.

    Checking of the cable continuity on George revealed that the power was not getting from the controller to the motor; further investigation removing the cable protection found a fractured power cable. This will be repaired and a new protective sheath fitted to the motor cable loom.

    The resistor bank from Kiki was removed and replaced with a spare we had. This will be wired up correctly in due course.

    With the mixed goods rake stabled in the yard, Dan took the opportunity to finally apply the dates and depot codes to the data panel on the Coal Hopper B425356. He first created a template which provided the outline once chalked to the wagon as the guide for signwriting.

    That concludes what has been a couple of weeks of very varied work; join us again soon when we hope to hope to get the opportunity to apply some paint to the tanks.

  • 17/08/25 – Railways at Work 2025

    17/08/25 – Railways at Work 2025

    Hi all, welcome to a Railways at Work weekend update. Whilst some of the team supported the event, the rest continued with work on two of the tank wagons; and at Rothley the C&W department team have progressed repairs to the Lowfit and also the Steel High.

    At Rothley the repair work on the wagon end sections of Steel High B724570 was well advanced. Thanks again to Jamie, Pat, Kyle, Rob, Noah and Steve.

    Also the C&W team had welded new metal into the dragbox of the Lowfit B452718, (thanks to Pat for the photos)

    On Friday preparations for the Railways at Work weekend involved getting the barrels and Brute Trolleys out of the van train at Quorn.

    Over the weekend Mark, Tom, Ernie and Oliver continued to progress cleaning down and applying red-oxide primer to tank 3621.

    Oliver had a birthday celebration; and of course there was cake involved….

    Tank 3606 also received attention with some primer and undercoat applied to underframe areas.

    The Railways at work is always an enjoyable weekend; here’s a selection of our pics.

    and the Railways at Work team.

    Thanks for reading, join us again next week, all the best, Dave

  • 03/08/25 -Then there were Six !

    03/08/25 -Then there were Six !

    Hello and welcome to another bumper update from the team at Quorn. We have a new arrival, 22T capacity Esso petroleum tank 3854, built by the Cambrian Wagon & Engineering Company in 1958. The tank arrived on the 22 July from Llangollen, whilst Grampus wagon DB985884 departed on the same day being transferred up to the GCR(N) at Ruddington on loan.

    Tank 3854 joins the others of this design we have in the fleet, with six of this type now at the GCR. The plan is to restore this along with 3606 and 3621 to match the three already completed 3436, 3711 and 3777.

    On the 24 July our friends at Lauda Fabrications made a start welding the tank barrel of 3606 onto the underframe, the north end seams on both sides were completed.

    Lauda Fabrications also brought along the the supports that they had fabricated up for us using the drawings that Ross had produced. Ernie set to work trial fitting these around the wagon to sort out which of the 4 supports fitted best in which location. The mounting holes were then marked up ready for Lauda to drill out.

    The 26th July was a busy day with a few tasks on the new tank 3854, including replacing a missing handbrake pin, fitting lamp irons, grinding off the odd tubes that had been welded to the side of the ladders, and giving the tank barrel and underframe a good pressure wash.

    The painted up 3d printed Owners plates were fitted to tank 1919.

    Work on tank 3621 continued with barrel, scraping, sanding and red oxide primer application where necessary on any areas of bare metal.

    Some progress was made with the tank side logos and commuted charge signage on tank 1919.

    The south end tank mounting was welded up on the 28th July and the drilled out supports returned from Lauda ready for painting and fitting. The step ladder mounting brackets that Ernie had made up were also welded into place.

    Dan painted the air brake valves and pipe connectors on tank 1919; and also applied some gloss Bauxite to the planks on Brake Van B954268 that had been previously undercoated.

    In the week after his wedding Ross was busy back at work looking after the Hydroflex train at the Greatest Gathering weekend in Derby.

    The fabricated tank supports were primed and undercoated before having some black gloss applied to the undersides on the 2 August.

    The ladder mounting brackets and barrel welds on tank 3606 were cleaned up and red oxide primer applied, and the tank barrel support pads got some black gloss.

    Further work was done on the tank barrel logos on 1919 including the green on the BP logo on the east side getting a second coat, and the commuted charge signage completed.

    Suitable bolts were chosen and the tank supports on 3606 were trial fitted one by one, ensuring alignment and packing where necessary to give even contact in each case with the tank barrel.

    Once all were aligned then they were bolted down securely.

    Sunday 3rd August I continued with the west side BP logo on tank 1919.

    Some more sanding and cleaning up on tank 3621 was progressed.

    Ernie ground off two extra pipes that had been welded to tank 3606, then cut out two blanking plates that will be welded to cover the resultant holes.

    I marked out and applied the running number to the north end of tank 1919.

    An inspection of the van train that was stabled in the Down siding at Quorn revealed a damaged roof felt letting in water on the Southern Brake Van S56010. A new piece of felt was cut, sealant applied and stapled in position across the affected area of the roof. This should keep it water tight until a full roof covering replacement can be affected.

    That about wraps up over 2-weeks work for the team, I’ll leave you with pics of the four tank wagons, all progressed a little bit further.

    Cheers of now, Dave

  • CONGRATULATIONS Ross & Eireni !

    CONGRATULATIONS Ross & Eireni !

    This weekend we have been helping Ross & Eireni celebrating their Wedding at the Museum of Making in Derby.

    CONGRATULATIONS to you both !

    We’ll cover the work at Quorn and an announcement in the next update; but in the meantime we’ll leave Ross and Eireni to continue their celebrations.

    See you soon !

  • 29/06/2025 – Original Identity

    29/06/2025 – Original Identity

    Hello and welcome to this weeks update from Quorn as tank 1919 gets its original 1966 as-built identity back.

    The top coat of gloss had applied really well last week, therefore we were able to make a start with the lettering on 1919. Over the last few weeks the templates have been prepared and printed. These were carefully cut to size and assembled as necessary.

    Working on the west side of 1919. the positions of the templates for the tank barrel and solebar lettering were marked onto the wagon, then templates chalked and attached in place.

    The chalk was transferred to the wagon by tracing the lettering.

    I then set to work painting the lettering, starting with the running number; thereby giving the wagon back its original 1966 identity of 1919.

    Whilst I was busy with the signwriting, Ross and Nick removed one of the ladders from tank 3621 that will be used as a template to produce the two new ladders required for tank 3606.

    Ernie cleaned up the ladder mounting brackets on 3606 in readiness for fitting the new ladders.

    A stuck buffer on the Iron Ore Hopper wagon B439708 was attended to.

    Mark, Tom, Oliver , Charlie, Dan and Daniel oiled and tested the operating wheels and brakes on the Dogfish and Herring engineers wagons.

    After a short break out of the sunshine, they continued, oiling and testing the handbrakes on the mixed freight and van train.

    I continued with the tank side lettering, using our gazebo for a bit of shelter from the sun.

    Whilst Dan applied some white undercoat to the axlebox covers.

    The solebar lettering for Wheelbase, Load and Tare weights were next.

    On the east side of the wagon Dan, Ernie and myself marked out the positions for the two Shell/BP logos. The templates were positioned and the outlines chalked onto the wagon, then tape applied to the outline.

    The logo areas were keyed with a scotch bright pad then undercoat applied; light grey to the left hand box and white to the right one.

    The axlebox covers were given a coat of yellow by Ernie whilst I picked out the west side builders plate and foot valve instruction plate.

    Thanks for reading, join us again next week for the GCRs Rail200 event where we’ll have the Test Car open to visitors on the Saturday 5th July.

    All the best, Dave

  • 22/06/2025 – 2nd Coat

    22/06/2025 – 2nd Coat

    Welcome to this weeks update from the team at Quorn. We continue to progress work on the three tank wagons 1919, 3606 & 3621; and we help out RVP replacing the TPO equipment.

    Tom, Oliver and Nick helped the RVP team.

    It’s unusual to find spindle type buffers stuck compressed, however one was noted on Grampus 985884; this was dealt with swiftly by Nick.

    The tank barrel on 1919 was keyed with scotch-bright pads ready for its second coat of gloss black.

    Some of the underframe areas on tank 1919 that were not accessible with the spray gun, including the new vacuum pipe and the buffers were hand painted in gloss black.

    The outer section of the heating coil pipe on 3606 was adjusted slightly to get it level; then the whole pipe was wire brushed and treated to a coat of red-oxide primer.

    The new (but slightly over length) buffer mounting bolts and lamp bracket bolts on tank 3621 were trimmed to length and given a coat red oxide primer.

    The spray equipment was prepared, a couple of the spray gun air pipe joints re-sealed. The gloss black paint was mixed then measured out for thinning.

    Once the thinned paint was mixed thoroughly it was checked for the correct consistency then was filtered into the spray gun pot.

    We tackled the two ends of the tank 1919 first, followed by the east side.

    The west side was completed in the afternoon.

    Further scraping and red-oxide priming was carried out on tank 3621.

    Thanks for reading, the next steps for tank 1919 will be detailing, signwriting including the logo application; once we’ve finalised the templates.

    As for tank 3621 there is still much to scrape and prime on the underframe, then there’s the tank barrel to sand as well as the Esso logo plate brackets to weld into place.

    Join us again next week, all the best, Dave

  • 08/06/2025 – Many Hands

    08/06/2025 – Many Hands

    This week the team at Quorn work on the Esso Tank Wagons 3606 & 3621, and Lowfit B452718, helped by a group of Young Rail Professionals (YRP).

    It was also a great pleasure to welcome members of the Salisbury and South Wilts Railway Society who were visiting the GCR.

    On Saturday Mark, Oliver, Tom, Daniel and Charlie got stuck in to some scraping, wire brushing, sanding and needle gunning on Tanks 3606 and 3621.

    The Young Railway Professionals team worked on the Lowfit underframe, again with scrapers, wire brushes and a needle gun.

    Ernie, Ross, Dan and myself set to work making 16 steel brackets that will be used to mount the Esso plates on tank 3621. After measuring up the existing brackets on tank 3606, some steel plate strip was cut into lengths and the holes drilled.

    The first plate was marked for the bend position, heated and bent to shape. This was then checked against the existing brackets.

    The remaining 15 cut and drilled plates were then marked, heated and bent to shape.

    The blanked off heating coil bungs on tank 3606 were cut to get the bungs out with a view to making a replacement section of pipework.

    Red Oxide was applied to some of the cleaned up areas on tank 3606.

    Sunday saw Harry, Charlie and myself continuing with cleaning up areas on 3606 and 3621 followed by more red oxide primer.

    All in all another busy weekend with progress on the Esso tanks.

    Join us again next week as we continue with the tanks, all the best, Dave

  • 26/05/2025 – Bumper Bank Holiday

    26/05/2025 – Bumper Bank Holiday

    Hello and welcome to a bumper update from the team at Quorn; reporting on two weeks work on the TTA Tank 1919. It was also great to see the mixed goods running again for the popular Goods Experience event.

    Last week progress was made with the headstocks and sanding the tank barrel. The remains of the last stubborn sticker adhesive took a bit of removing.

    Two discarded picnic benches were recovered from Rothley and given some tlc. These will be put to good use by the team at Quorn.

    A donated vice was attached to the heavy framed workbench.

    This weekend started with a snapped brake release chord on the Dogfish in the mixed goods, which was given a temporary repair before Witherslack Hall arrived to take charge of the Goods Experience event train. The release chord will be fully replaced in due course.

    Work then continued on tank 1919, sanding, wire brushing, scraping and needle gunning the solebars.

    Followed by a coat of red-oxide primer; and a bit of much needed tlc for some paint brushes.

    With the needle gun out an opportunity was taken to clean up some of the Lowfit underframe.

    Monday and we were treated to a couple of customary Bank Holiday showers, however there were sufficient dry spells to continue with solebar and underframe scaping, wire brushing, sanding and red-oxide painting more areas on tank 1919.

    A bit of tree pruning was necessary to get a couple of overhanging branches clear of the tanks; of course firstly making absolutely sure there were no nesting birds.

    One of the theatrical prop bicycles was repaired using parts obtained from a local car boot sale. Some of the rod type brake linkage needed a bit of re-shaping to fit and operate smoothly.

    Tank 1919 is progressing much closer to being ready for undercoat painting, lets hope the weather is kind to us next week !

    Join us again next week when Quorn Station Yard will be busy with the 1940s Weekend, for full details see the GCR website here – https://tickets.gcrailway.co.uk/events/103217

    All the best, Dave

  • 13/04/25 – A “Goods” Experience

    13/04/25 – A “Goods” Experience

    Hello all, welcome to our news from Quorn. A busy week with various activities, making progress with two vans, a vac cylinder, a sticky release valve, some general housekeeping and also Madge.

    It was also great to see some of our wagons out running in the mixed goods for the first of the Goods Experience Day events; and we wished Charlie a Happy Birthday for next Tuesday, with cake of course.

    During the week Nick and Tom dealt with a sticky release valve that had been reported on Conflat B505313. The valve was replaced with an overhauled one from our stock. The faulty valve will be subsequently overhauled and put back into stock.

    The roofs of two of the four vans that had their roof sheets replaced over the Christmas period were painted by Dan, Harry and Nick. P18422 and B779978. The other two will be dealt with when we have got some more paint.

    Ernie finished of cleaning up the previously assembled vacuum cylinder, then gave it a coat of re-oxide primer. By the afternoon the red oxide had dried allowing a coat of black gloss.

    After tidying up the garage, Jack, Charlie and myself got stuck into some needle gun work on the cab floor framework of Madge, taking it back to bare metal. After cleaning down, this was followed by a coat red-oxide primer.

    We also applied some black to the previously primed rear hubs and brake drums. The inner faces of the rear wheels were painted too.

    Ernie spent some time sharing his many years of experience, teaching Harry and Charlie the art of chisel and drill bit grinding. Both of them getting quite a bit of practice as we have very many blunt drill bits and somewhat used chisels.

    The tidying up continued throughout the weekend; we also had some very kind donations of tools, a vice, storage racks and two sturdy workbenches from Richard, thank you.

    Mark and Tom also sorted out and recovered quite a few paint brushes.

    Madge’s rear wheels were re-fitted and some further needle gun and scraping was carried out inside Madge’s cab and also on some of the inner areas of the rear framework. This again was cleaned down and treated with red oxide primer.

    That wraps up this update, as a reminder the Test Car with be open for the next two weekends:

    Road Rail Steam – Saturday 19, Sunday 20 and Monday 21 April 2025

    Spring Diesel Gala – Friday 25, Saturday 26 and Sunday 27 April 2025

    Find us at the south end of the station yard at Quorn, through the gate just past the turntable.

    Pop in and see us for a guided tour of this unique piece of railway history, and find our how & why British Rail tested goods wagons.

    Along with our popular Test Car 2 booklets, we also have a new booklet covering the history and use of another British Rail Test Coach, Test Car 1.
    Both are available from a member of the team at Quorn, or when you visit the Test Car, only £5.

    Keep and eye out for our Donations Lamp outside the Test Car; your support is very much appreciated.

    For more info about these events, and more, please see the GCRs website – https://www.gcrailway.co.uk/whats-on/

    Thanks for reading! all the best, Dave