News and Updates

07/07/19 – Dumper Doctor

This weekend has been one of hospital jobs, but before we get to that we have some week work to catch up on. Those of you that are following our Facebook page will know that several things has happened this week. Firstly, Matt bought and fetched a fibreglass container with Nick. Secondly, Matt completed the signwriting on the Centre Shock van, thereby releasing the vehicle to traffic. It can now join the rest of the van train. Lastly, courtesy of the Heavy Tractor Group, the Test Car has been turned so that we can start work on the other side.

 

On to this weekend. Saturday and Sunday has been one of small jobs, tidying up the workshops and storage vehicles. We have been hard at it on various project over the past few weeks, so we’ve taken the time to stop and have a sort out. I played doctor to our Winget site dumper, Danny. As the skips have moved down the yard, and with the vans hopefully coming back for attention to the vacuum system, we have decided to get Dnny back up and running. Danny has been out of use for some time for various reasons, the biggest of which is the lack of fuel getting to the injector. I ordered a rebuild kit for the fuel pump in the week, and armed with a certain amount of naivety I set upon the dumper. I removed the fuel pump from the engine to find the cam follower seized, which would explain the lack of injection. I freed of the cam follower with a mixture of penetrant and diesel. I disassembled the fuel pump and rebuilt it, following the manufacturer’s instructions from the workshop manual. I then reattached it to the engine and bled the fuel system. after a few false starts, the little Petter engine popped into life.

 

With the engine of the dumper up and running, we decide to sort the steering which had gone stiff with standing. First the oil was topped up. this worked up to a point. Sadly something had become amiss in the steering box, as it started to only turn in one direction. Turning the steering wheel the opposite way had no bearing on which way the wheels pointed. The footplate was removed, and the steering box eventually came free. I will be contacting the OEM (who are surprisingly still going!) to try and get a quote for its rebuild.

 

Matt was at work Saturday, but came down after work, and made a board so that we could stick our QWW magnet to something other than the newly painted Test Car. Matt also got out his signwriting brushes and picked out some details on the underframe of ‘2 car’ now that it has been turned.

 

Sunday saw Matt showing us his green thumb by strimming the dock area. This should cut en on insects landing on the fresh paint (when we get around to it). Matt then went on the roof of ‘2 car’ to repair the periscope blanking off plates. These had lifted due to the pop rivets failing. In drilling through the roof, Matt broke all of our 3.5mm drill bits. New plates were cut, and riveted over the holes using new rivets, and plenty of sealant!

 

Nick continued the task of scrapping down the roof of the Test Car, in preparation of the roof repaint. I continued tinkering with Danny, and freed off the rod brakes. one then promptly snapped. Win some, loose some I suppose. Hopefully, it can be welded, if not a new set from Winget probably wouldn’t hurt. I also removed and refitted on to the mudguard to some out some rust that had built up between the mudguard and chassis.

I think that covers everything this week. Join us again next week, when we begin the process of repainting the other side of the Test Car.

Thanks for reading!

03/07/19 – A mid-week Con.

A mid-week update,  it happens occasionally and today is a very good reason to have a separate post.  Just myself and Nick in attendance and it was all my fault.  Last week I had an opportunity that could not be me missed and purchased my largest railwayana item to date. This resulted in an 08:00 departure from Quorn, with a 7 Ton Lorry, North to Barnsley.20190703_093022

Just off the M1 and outside a farm already loaded on to a forklift, 1959 built BD4304B Fiberglass Container. Built by Mickleover Transport in a batch of 6.

 

All loaded and secured we made the run back to Quorn and having been sat on a farm for many years the container was once again on another forklift.

 

At this point, we would like to thank our friends at Kenway Construction for the loan of their vehicle, a superb help to our cause.

Now safely on the ground, the Container takes a temporary place in the compound to allow us to restore it in preparation for the arrival of one of the Conflat-As and its eventual home.

 

I also took the opportunity to take some measurements of the lettering in readiness for making the signwriting templates and to answer my curiosity having seen the very container in Don Rowlands British Railways Wagons book.  In his book, there is evidence of branding but the image is too low quality to read.  The answer………………20190703_134929

Having exposed the branding it also confirms its livery of BR Crimson with Golden Yellow lettering.
Inside was more evidence of it BR past and its solid condition.

 

Further opportunity was taken to do a touch of signwriting on the Shocvan and we are so tantalisingly close to the completion of this vehicle, just need to Dot the I’s and Cross the T’s

 

The eagle-eyed amongst you will also notice that once again I have applied Shock markings and have not been happy with there position.  Some extra Bauxite and White paint I am much happier.

 

That  concludes this special Midweek update as always more this weekend.

30/06/19 – Lines and Squares

A small team Saturday, consisting of Nick and Ross.  As Ross stated last week the second coat of gloss for the boxvan was sprayed. Gloss was also applied to the door ends and areas covered by the doors when closed.   

 

The northern headstock, eastern sole bar and parts of the western sole bar also received bitumastic paint.20190629_183514.jpg
On to Sunday, much cooler weather and a full complement, both the Shocvan and Test Car 2 were hit from all sides.  Nick completed the sole bar painting on the Shoc as I tidied up the lining of TC2. 

Dave, Ross and Jake looked over all the finer details door edges and inner frames. all areas of overspray. The gangways and the solebar.

 

I also painted the lettering on the spec plate, Ross added the OLE warning flash and Dave painted the details on the reducing valve.

 

All of this completes the body side of “2 Car” and the request has gone to the Ops department to turn it.  Not only will this allow all of you to see our work in the flesh but will also allow us to begin it all again with the other side.

Whilst most of the above was continuing I turned my attention to the Shocvan,  applying the Shoc boxes, we are going for the post-1964 livery and the stripes as applied to our other shock vehicles has made way for the boxes.  I also added a black patch for the branding and assorted shades of black for the data panel.

 

Nick also painted the Lamp irons and Vacuum pipes as well as cutting and priming a pair of Chalk Boards, my last task stanley knife blade in hand to remove the overspray from the windows.

 

That concludes this weeks update. As always we shall continue next week.

23/06/19 – BLUE!

Painting has occurred this weekend. Lots of painting. The main focus for this weekend has been, of course, Test Car 2. Last week, we got the Flame Red painted around the coach, which left the Rail Blue for this week. The Flame Red  and the white lining had to be masked, so Matt, Jack and I popped down on Friday afternoon to mask off the red and white with masking tape and brown paper, ready for Saturday.

Saturday arrives, and to start with the Red and white overspray got a gentle key by Dave and Matt while I thinned down the blue paint ready for application. Jake was arriving slightly later, so I had to utilise a stand-in assistant.

65249480_395903701035964_659895890802114560_n

I applied the first coat of blue, with Jake applying the 2nd coat all over. I then applied the 3rd coat over and around the gutters, and Jake finished the 3rd coat on the bottom of the coach.

65277424_829607100766073_6179431136817577984_n

While Jake and I painted the Test Car, Dave, Nick and Matt continued work on the internal cladding of the Shocvan.

And then onto the exterior

After lunch, we unmasked the Test Car.

With the coach left with it’s paint drying in the sun/hot weather, Jake and I assisted with the van.

On Sunday, more painting took place. For Matt, the signwriting of the Test Car beckoned. For me, I got the spray gun out again and gave the Shocvan a coat of undercoat, and then in the afternoon, gloss. The gloss will need another coat next week, but it is a start.

wp-15613218199474425400878905815264.jpg64760585_675034822922554_4452542572279103488_n64724632_199269470996650_9152669225825861632_nwp-1561321819378792386558408803630.jpg

Next weekend will see another coat of gloss applied to the Shocvan, the headstocks and other details painted and the lining tidied up on the Test Car. Then we’ll have it all to do again on the other side! Join us next week for more Test Car adventures!

16/06/19 – Red, White and………..not yet!

So we begin the same way we spent the week,  looking at the weather forecast.  With favorable conditions until 16:00 we went for it.  Whilst Ross thinned down the paint in preparation for spraying Dave, Jake and myself prepared Test Car 2 for paint.  Masking tape applied where required, this being 3/4″ thick correct for the lining.  The white gloss that was left exposed was keyed and the resulting dust removed by tac cloth.

 

Once complete Ross started his task, the application of the BR Flame red.  3 Coats in total.

 

Whilst Ross and Jake took care of the external surfaces Dave continued with some tasks inside.  Once complete the vehicle will be available for public display and we have had some interpretation boards made up to tell the story of Test Car 2 specifically and some details of the DM&EE Test Fleet in general.  Dave added a board to the equipment rack that will be used to mount some of the displays.

 

Nick and myself turned to the Shocvan cleaning down and red oxiding were required and trimming down excess material.

 

This brought us to the exciting part of the proceedings, de-masking the Test Car.  This is so there is no risk of the tape damaging the paintwork and when the blue goes on all of the Red will require masking so its a clean sheet to work with.

 

If you haven’t guessed by now we are applying the DM&EE livery carried from 1974 until the mid 1990s:20190615_141420With all that can be accomplished on the Test Car complete the whole team turned to the Shocvan.  Measuring and cutting the new plywood sides.

 

These were then primed

 

And with everything then drying some final cleaning tasks in the Test Car and the removal of a few of the Vinyls on the other side.

 

On to Sunday and the test car has been left alone to cure and harden all attention turns to the Shocvan.  The primed sides cut previously were lifted into place one by one.  The large end sheets had recesses drilled for the rivets located in the vehicle ends.

 

The new ends replaced by the Locomotive department had holes marked and drilled.

 

Once all of the holes had been picked up the side sheets had sealant applied and they were bolted into position.  Although a short part of the update, in reality, this was Sundays task in a nutshell.

 

Finally, Dave continued with the interpretation displays within the test car.

 

This concludes this update and we are all looking forward to applying the Rail blue to the test car, of cause the Shocvan also marks the final van in our collection for the van train although our aim is still 17.

 

09/06/2019 – Grey Days

Welcome to another update from Quorn. It has been a bit quieter for us this week as Nick was away camping, which left Matt and I on Saturday. Jake joined us on Sunday, with Nick coming to inspect on Sunday evening.

Due to the weather, Saturday was a small jobs day. Matt and I initially went to B&Q to get a few supplies such as fluorescent light tubes and round headed wood screws. We fitted a new light tube in the saloon of the coach, which had been broken during a jumper removal. Having the folded and painted the defect book holder in weeks previous, Matt sign wrote them in the comfort on the Test Car. Once sign written  and dry, we fitted them to the BR van currently stopped due to wheel damage (B954268) and the LMS brake van, situated in the down lieby (M730562).  Having sorted these vans out, we then journeyed to Swithland to fit the defect book holder to the Southern brake van (S56010). The 2 operational brakes have also been kitted with PCV first aid kits. We are planning to build some boxes for these, some they look more period appropriate.

After viewing our 3 most recently outshopped vehicles, we returned from Swithland. The weather dried up, so we started to mask the windows using a window film obtained from Toolstation. After much struggling and faffing the windows were masked. Doing the masking gave the the bodyside time to dry allowing us to continue filling the final few areas on the coach.

On to Sunday, and it the hope of getting paint on the coach. First though, a bit of light sanding and cleaning down. jake use the blowgun to get rid of the heavy areas of dust , and I used some tack cloths I had bought in the week that helped to remove the dust from the bodyside.

Then I painted.

and then painted some more.

62399998_2992027011022402_6698019034463469568_n

Only issue being is that the weather, being British and changable, started to rain before I could to the lower line. However in a gap in the rain, I completed the lower line but not without some damage to the paint already applied.

62098547_456162155213220_1834830232377360384_n

Finally, the 2 lines were done.

62259845_1025787600959374_7573228387502653440_n

That concludes this week’s work. Next week we are planning to continue with the repaint of the Test Car, with the next stage of the livery being applied. Thank for reading!

02/06/19 – Independent Test Car

More mid-week work but not from me this time.  Ross has been popping in of an evening pressing on with Test Car 2.  First the removal of the stickers and vinyls on the dockside.

Once the lettering was removed, the task of preparing the bodywork for paint was started, Nick also joining in after work to assist and focused on the roof. 

I was not idle in the week either having ordered and collected the paint for the vehicle.  We also had a delivery of our next few projects. The 2 LNER Steel Highs E281882 E280364, the iron ore tippler B385782 and back from the loco shed; our centre shock shocvan B854782 . This has had significant repairs to the two ends, our thanks once again to the loco department for their excellent work.

On to Saturday and work continues on preparing Test Car 2,  Dave continuing the work started by Ross in the week. 

Whilst Dave was sanding away the rest of the team returned one of the overhauled vacuum cylinders to its position under the center Shockvan20190601_104030.jpgOnce back in position all of our attention turned to the Test Car.  Due to the poor condition of the inward opening door on the “A” End or the Slip End as its known the decision was taken to change it for another held in stock.  This was trial fitted and due to some accurate measuring previously, fitted with no problems at all.

The door was removed so I could carry out my major task for the day.  A set of edging strips were fitted either side of the Slip end doors when they were modified from outward opening to inward opening.  Unfortunately, the weather has not been kind to these and the usual bulging due to rust had occurred.  I removed the internal trimming and handrails before de-riveting the edging strips themselves.

Once cleaned up and straightened, red oxide was applied to all parts a wooden backing applied and the strip screwed back into place followed by refitting of the hand rail.

Whilst the new door was off Dave took the opportunity to sand it down. 

Jake also assisted with some of the coach prep whilst Nick replaced the rotten step board. 

The final task for Saturday to refit the new door and admire the prep carried out

On to Sunday and continuation of the body prep.  Red Oxide being applied to areas requiring it and once dry the filling began.  Dave and Nick also continued with some of the detailing, cleaning out window runners and prep around the end components.  I also had another go at cleaning the windows in preparation for applying the window film as we will be spraying the vehicle.  As part of our sanding down, we were able to see the layers of paint applied over the years, right down to the first application of maroon when the coach was built. 

Unfortunately, the weather had other ideas and attention turned to dryer activities.  Ross and Dave took the lead on giving the generator some TLC. With the water and oils checked, the battery charged it was coaxed into life.

 

With it running smoothly, the leap was taken and for the first time since at least 2010 the shore supply was switched off in preference to the generator supply.

The compressor was then tested as well as the 240v supply all successful.  The compressor was also connected to the main reservoir and charged.

The last task for the weekend was to vacuum test the shocvan and after 8 hour the brakes were still hard on and so deemed a success.  20190602_192401

That concludes this weeks update and our hope is for better weather so progress can continue with Test Car 2